Day: May 26, 2016

Industry Show to Highlight Innovations from Electric Tugs to Assembly Solutions

The time has come to register for the ProMat 2011 show sponsored by the Material Handling Industry of America.  The Promat 2011 show will have in excess of 700 exhibits of the latest assembly and delivery solutions that will be of great interest to anyone involved in the industrial, manufacturing, distribution or logistics industries.

In addition to the wide array of manufacturers presenting their latest wares, there will also be educational seminars to help business owners make their businesses as safe and productive as possible.  Keynote speakers will cover topics like improving workplace safety as well as the latest innovations in material handling equipment.

Promat 2011 is scheduled to take place starting Monday 3/21 and will run through Thursday 3/24 and registration and attendance to the event is free. 

The importance of providing ergonomically correct material handling equipment is a big part of minimizing workplace injuries and increasing productivity.  That’s why this hot topic will be covered by speakers at ProMat 2011 and why it is an integral part of the design of the electric tugs and other equipment produced by DJ Products.

Electric tugs from DJ come with a smooth, variable speed control which helps to prevent repetitive use injuries like carpal tunnel syndrome and makes it easy for employees to control heavy loads.  The ultra quiet operation of the electric tugs from DJ also allows employees to maintain focus on their surroundings as they move heavy carts, minimizing the possibility of accidents that could cause injury.

In order to keep productivity levels high your valuable employees must remain healthy and injury free.  Ergonomically correct and easy to use material handling equipment like the electric tug from DJ Products is essential for environments where employees need to regularly move heavy or cumbersome materials.

Introducing New Hospitality Applications for Motorized Carts

Business owners must constantly be preparing for coming changes and watching for new trends and products. That’s the reason this blog devotes space to those issues, as we have in the past week. As the country’s leading manufacturer of ergonomically-designed motorized material handling carts, we’ve learned that staying competitive in U.S. industry requires not only the flexibility and willingness to embrace new ideas, but the innovative thinking to see new applications for your products in the workplace. Innovative applications of DJ Products’ ergonomic carts originally developed for health care and manufacturing markets have opened new opportunities in the hospitality industry. When you visit our website, you’ll find a new product category for Motorized Carts for Hospitality, Hotel, and Industrial Environments. 

DJ Products has found that many of the same tasks performed in hospital and industrial settings are also performed by employees at hotels, motels, resorts and casinos. All must push heavy carts filled with dirty linens or cleaning supplies. All sometimes need to move heavy equipment, whether it’s an EKG machine or a one-armed bandit. All need to move materials and supplies from one point to another, usually through narrow and crowded hallways. And all have to haul trash. With the click of your mouse, it’s now easy to find and examine all of these commonly used material handling products in one place by clicking on the new link to Motorized Carts for Hospitality, Hotel, and Industrial Environments from DJ Products home page.

Our expanded listing of motorized powered carts and equipment for the hospitality and hospital industries includes: housekeeping carts, dirty linen carts, wire carts for clean linens, powered and electric flatbed carts, a motorized dump hopper for trash and debris, and more heavy-duty motorized industrial carts and powered movers for handling bigger, heavier, more unwieldy loads. We even offer a motorized cart retro kit that can be adapted and installed on any cart, turning your old carts into money-saving models of ergonomic efficiency.

All of DJ Products’ material handling products are built to maneuver economically and safely in confined spaces. The ergonomic, walk-behind design of all of our products provides clear sight lines, ensures easy maneuverability and protects the health and safety of operators. Forward-thinking business owners who recognize coming trends are already embracing ergonomics as the wave of the future. To find out more about DJ Products’ ergonomically-designed powered carts and movers, visit our website and talk to one of our ergonomic engineers. At DJ Products, the future is now!

Avoiding Injuries in the Workplace

Almost since man began walking there has been a problem area for his body – the low back, otherwise known as the lumbar region. While the lower back may not necessarily be where the trouble begins in jobs that are physical in nature it can certainly be where the problems can end up.

Workers for years have believed it is better to move quickly and, in their haste with lifting heavy weights injuries, can occur that will stay with them for a long time. It can be especially disappointing because some of your most industrious workers may be going too hard at their job and incur this type of injury.

There are many ways to prevent these problems, such as instructions on how to lift and the introduction of gas powered fork lifts. A better product to consider for your warehouse is the battery powered tug that can maneuver push carts, pull carts, and trailers.

These quiet workhorses can pull or push heavy loads up to 6 mph. There is an adjustable, customized attachment that enables the tug to lift a variety of carts. This makes it unnecessary for valuable workers to keep getting out and bending over to attach different mechanisms to different carts in your facility.

In addition to preventing the injuries associated with heavy lifting, there is an ergonomically designed variable speed control feature. This allows your operator to smoothly maneuver your carts and trailers without risk of developing carpel tunnel syndrome.

The tugs from Lindbergh have a 16 hour charge capacity and there are of course no emissions for your employees to breathe. These tugs have the capacity, maneuverability and features to keep your best workers busy at work, instead of at the doctor getting permission for light duty work only.

Use a Trailer Mover to Transport Heavy Items at Trade Shows and Expos

If your company manufactures items like boats or RVs, you probably see a great benefit to participating in trade shows and expos that give interested parties a chance to see your products. Yet, before your salespeople can show off all of the impressive features of a boat or RV that you manufacture, you have to get your products into a convention center or other exhibition hall. And this is where a DJ Products trailer mover can make a difference.

Overextending the body when manually lifting and moving items like trailers from one location to another can cause significant strain. You not only want your merchandise to arrive in good condition; you want your workers to be safe as well. Although a boat, camper or RV travels a short distance to and from your exhibit space, transporting these items even briefly can cause strain. The electric TrailerCaddy trailer mover is a perfect solution.

Our powered trailer movers have lower maintenance costs than typical trailer movers. They are also less bulky than traditional electric trailer pullers, so strain is minimized. However, being less bulky does not mean that our trailer movers are less powerful. Trailer movers like our TrailerCaddy are designed for increased control in tightly confined areas. This is especially useful for maneuvering through busy trade shows and convention centers where workers from other companies are also transporting goods.

If you are interested in seeing just how versatile our trailer movers are, you can inquire about our free demo trial trailer program. Our program allows you to use a trailer mover at your facility on a trial basis before you make a decision about purchasing one. After you fill out the Demo Program Inquiry, a Sales Engineer will get in touch with you to discuss the proper trailer mover solution.

Keys to Safe Lifting All Industrial Workers Should Know

Safe Lifting
Safe Lifting

Heavy lifting creates a risk for both sudden and long-term injuries in industrial workers. There’s a lot more to it than lifting with the legs. Here are safety tips everyone should know for lifting objects in the warehouse:

Be Prepared

Start each shift by stretching the back, arms, and legs. Take short breathers throughout the day and have a water bottle handy.

The Right Way to Lift with Your Legs

Bend at the knee, keep the back straight, and push up with the legs to reduce the strain on your back. Don’t just bend over at the waist even if the object weighs very little.

Get a Good Angle

Try to get items immediately in front of your torso. You should be facing forward and not reaching over or around other items. Use a stool or ladder for items above your head.

Know the Right Motions

Like in weightlifting, smooth and steady repetitions are best. Avoid herky-jerky motions that send a jolt through your body. Every movement should be balanced and smooth.

Clear the Path

Try to clear space on all sides, including behind you. Check to see that you have a clear path to the destination without debris or spilled liquids on the ground.

Beware of Repetitive Motions

Heavy items are not the only concern. Many industrial workers sustain injuries built up over time from repeated tasks. Proper technique and industrial tugs to move heavy carts can help relieve the daily grind.

Motorized industrial tugs greatly reduce the back and shoulder strain of pushing heavy carts. Warehouse managers can contact DJProducts.com for more info about ergonomic material handling solutions.

New Side-Steer Powered Cart Handles Long Parts

Long parts or equipment that overhang the ends of the cart have always been a challenge to move. Objects that overhang the transport cart make it impossible for operators to safely push or pull loads from the end of the cart; they just can’t get physically close enough to get a safe handhold or exert proper force. Overhanging loads are generally too heavy to be pushed or pulled by a single worker and their length makes maneuvering these loads particularly awkward and unsafe. Problems with reach length, load balance and load stability even make use of traditional motorized tuggers unproductive and unsafe. The length and cumbersome placement of oversized loads makes it impossible for tuggers built to handle normal loads to safely reach under an oversized product or piece of equipment to grab and connect to the cart, much less guarantee safe transport and maneuvering by the operator.

DJ Products, the nation’s foremost manufacturer of ergonomically-designed motorized carts and powered cart movers, has solved the problem of safely transporting oversized loads with the introduction of its new side-steer powered cart. The unique side-steer design of this self-propelled cart allows the operator to safely walk behind and to the side of oversized loads, providing clear sight lines and safe, easy maneuvering of heavy, extra-long parts and equipment no matter how far they overhang the transport cart. Visit our website to watch a video of DJ Products’ new side-steer powered cart in action.

Capable of hauling loads up to 5,000 pounds, DJ Products’ ergonomic design ensures that the cart, not the worker, shoulders the load. The conveniently-located variable-speed twist grip is designed to reduce the risk of carpal tunnel syndrome while easily allowing the operator to move forwards and backwards at speeds up to 3 mph. Ergonomic design allows workers to perform their jobs more efficiently and comfortably by allowing equipment to be adjusted to the size of the worker. Awkward and unsafe work postures that lead to tired and cramped muscles, longer and more frequent work breaks, and disabling musculoskeletal injuries are eliminated.

The National Institute for Occupational Safety and Health (NIOSH) reports that one worker in every 200 experiences an overexertion injury. Annually, overexertion injuries cost American businesses more than 12 million lost work days and over $1 billion in compensation costs. According to a study published in the New Hampshire Business Review, every dollar invested in ergonomics reaps a $4 savings in medical, insurance, workers’ compensation and lost work day costs. To find out how DJ Products’ new side-steer powered cart can safely maneuver overhanging loads and save you money, talk to one of our ergonomic specialists today.

Star Trek’s Vision of Material Handling Flawed

The legendary television show Star Trek and the franchise’s many spin-offs brought the future to the present. Many of those futuristic gizmos sparked the imaginations of young inventors resulting in tools, electronics and appliances that are commonplace today. So I was surprised to see what looked suspiciously like an ordinary forklift truck creeping along the space dock floor in the newest Star Trek movie. Of course, the good news is that the material handling industry appears to be alive and well in the 24th century. However, with their staggering accident and injury rate, you’d think that engineers of the future would have come up with a more efficient, more cost-effective, more ergonomic tool for moving material and equipment from place to place than antiquated forklifts.

This is one place where the generally forward-thinking minds who envision the Trek universe got it wrong. Even in our century, forklift trucks are already on their slow way out. Spurred by safety issues and high operating and maintenance costs, a growing number of savvy business and industry leaders are choosing to replace their forklifts with safe, fuel-efficient, ergonomically-designed, motorized material handling carts and movers. A few centuries from now, I can envision sleekly-designed material handling movers gliding silently on cushions of air above the floor surface, either completely automated or guided by shiny robots; but primitive forklifts? Surely the material handling industry will have progressed beyond that old dinosaur by then!

Companies that have replaced their forklift trucks with ergonomically-designed motorized carts are already realizing decreased accident/injury rates and enjoying the accompanying significant savings in medical, insurance, worker’s compensation and disability costs. Every year forklift accidents are responsible for 100 worker deaths — 25% from overturns — and more than 20,000 injuries. Ergonomically-designed CartCaddies promote operator control and safety with their walk-behind design, strategically placed ergonomic controls, and easy maneuverability.

And when it comes to maintenance costs, sure to be a factor when you’re building mega-trillion dollar starships, battery-operated CartCaddies win over forklifts hands down. The average annual battery/maintenance cost of operating an ergonomic electric CartCaddy is around $300 per year. Compare that to forklifts where operating and maintenance costs comprise 80% of the total cost of ownership over the life of a unit. Annual forklift fuel costs alone can run from $15,000 for gas and diesel units to $3,000 to $8,000 for electric and battery-operated units.

If you want to experience the future of material handling today, contact a DJ Products ergonomic sales engineer and ask about our full line of CartCaddy products.

Why Are Ergonomics Important?

We’ve been getting back to basics in our last couple of posts on the history of ergonomics and ergonomic terms, reviewing what ergonomics is for those new to our blog. But why are ergonomics so important in the workplace? Three reasons:

  1. Ergonomics improves worker health and safety.
  2. Ergonomics increases productivity and work quality.
  3. Ergonomics saves money.

Health & safety. People come in all shapes and sizes, but until the advent of ergonomics, material handling equipment was one size fits all. Except the problem was that it didn’t fit all people. Workers taller or shorter than the fictional “average man” to whose size and shape equipment was designed had to reach and stretch or hunch and bend to reach and manipulate equipment controls, to load and off-load product or materials, or to push and pull carts from one work station to another. All that stretching and scrunching around puts stress on the body’s muscles, joints and tendons. Backs become sore, arms and legs tire more quickly, and neck and shoulder muscles start to ache. At first the body heals itself, repairing minor muscle tears, but repetitive stress simply doesn’t allow enough time between exertions for the body to heal. Muscles, tendons and joints can be damaged. Called musculoskeletal injury, this damage can become permanent over time, resulting in permanent disability.

Ergonomics addresses this problem through flexible, adjustable design that allows equipment to be adjusted to the size of each individual worker, ensuring ideal positioning and maximum operator comfort during work tasks for every worker. A national leader in the manufacture of ergonomically-designed motorized carts, DJ Products incorporates a host of important ergonomic features into its material handling products, including:

  • Heavy-duty, battery-operated motors easily move loads up to 50,000 pounds, removing the need to physically push and pull carts.
  • Scissor lifts quickly position materials at the proper height for each individual worker.
  • Well-positioned ergonomic twist-grip hand controls prevent carpal tunnel syndrome by minimizing wrist movement.
  • A variable-speed feature incorporated into the twist grip allows operators to safely control cart speed between 0 and 3 mph while moving either forwards or backwards.
  • A conveniently placed safety stop switch permits instant stops in case of emergency.
  • Added weight over the drive tires creates greater traction, allowing the handling of heavier loads.
  • A specially designed connecting arm allows loads to pivot a full 180 degrees, ensuring safe turning without jackknifing.
  • Walk- or ride-behind equipment construction provides clear sight lines for safe operator control.

Coming up: How ergonomics increases productivity & quality and
Financial rewards reaped by employing ergonomics

How Ergonomics Increases Productivity and Quality

In our last post we talked about how ergonomically designed material handling equipment improves worker health and safety by reducing expensive and potentially debilitating musculoskeletal injury. Business owners also realize measurable increases in worker productivity and product quality when ergonomic equipment and procedures are introduced into the workplace.

Most industrial equipment and work procedures were originally designed for occasional use, not the high-pressured, repetitive, long shifts found in the modern work place. By designing equipment that adjusts to the physical size and capabilities of each individual worker and by structuring work procedures to eliminate uncomfortable body positions during task performance, ergonomics decreases fatigue on muscles while increasing worker comfort. This enables workers to continue working comfortably without the frequent breaks they would otherwise need to stretch and rest tired muscles. Workers remain fresh and energized and can work comfortably through an entire shift. The result is decreased injury, better worker morale and increased worker productivity resulting in improved product quality. Ergonomics produces a win-win scenario for business owners and their employees.

Implementation of an effective ergonomic plan requires a three-pronged approach that involves engineering, administration and work practice modifications.

  • Engineering modifications may include changes in equipment and tools used, workstation modifications and changes in the way tasks are performed. Because engineering modifications produce the greatest reduction or elimination of physical risk, they also result in the greatest cost savings. Reduced physical risk reduces the medical, insurance, disability and lost man-hour costs of potentially debilitating musculoskeletal injury. On its website, DJ Products provides an invaluable Ergonomic Load Calculator that can be used to estimate the force needed to move loads in a variety of workplace environments and recommend ergonomic solutions to your material handling problems.
  • Administration modifications involve alterations to the work organization and/or workplace culture. While less expensive to implement, results are also less reliable in that they depend entirely on human compliance. Administrative modifications may include education and training in ergonomic procedures, restructuring job responsibilities to minimize repetitive tasks, worker/task rotation, increasing the frequency or duration of break periods for certain tasks, improving workers’ physical conditioning and developing oversight programs.
  • Work practice modifications include the development of ergonomic procedures for the performance of each individual task, worker training and oversight.

The initial investment in ergonomics may seem to be considerable, but the benefits — and long-term savings — far outweigh the costs and continue long after the initial investment is recouped.

Monday: How ergonomics saves money

How Ergonomics Saves Money

Musculoskeletal injuries caused by overexertion are responsible for 25% of all workplace injuries and affect one in every 200 workers, according to data compiled by the National Institute for Occupational Safety and Health (NIOSH). Overexertion injuries caused by straining during pushing, pulling, lifting and carrying tasks cost U.S. businesses more than $1 billion in compensation costs and 12 million lost workdays every year. But that’s just the tip of the iceberg! According to the National Council on Compensation Insurance, more than 50% of worker’s compensation claims are for debilitating back injuries that affect 1.75 million (1 in 5) workers each year — at an annual price tag of $30 billion. The time-lost cost of a single back injury is estimated by the Bureau of Labor Statistics at $26,000.

Ergonomic equipment is designed to eliminate and prevent muscle strain, overexertion, back injury and the whole gamut of musculoskeletal and repetitive motion injuries that eat away at U.S. business profit margins. Ergonomically-designed equipment reduces the risk of overexertion and injury from pushing, pulling, lifting, carrying, bending and twisting tasks. The equipment, not the worker, carries the burden, eliminating expensive medical, insurance, worker’s compensation and lost work-hour expenses. When workers are less physically tasked and workplace safety is increased, worker morale improves, production increases and product quality goes up.

One study of U.S. manufacturers found that every dollar invested in ergonomics resulted in a savings of $4. DJ Products, a national leader in the manufacture of ergonomically-designed carts and movers, has found that most customers recoup their investment in ergonomic equipment within the first year. DJ Products specialized in providing affordable ergonomic solutions to material handling applications. We manufacture material handling equipment that is designed to eliminate the strain and pain of manually pushing or pulling heavy carts, equipment or materials. Our ergonomically-designed equipment is smaller, more maneuverable and less costly than traditional material handling equipment such as forklifts, walkies and motorized riding tugs. DJ Products specializes in battery powered, walk behind carts, movers and pushers that offer maximum safety and maneuverability. If you’re looking to get better value from your material handling dollar, contact DJ Products’ expert ergonomic sales team today!