Day: January 5, 2018

Protect Your Warehouse Workforce from Cold Stress

Protect Your Warehouse Workforce from Cold Stress
Protect Your Warehouse Workforce from Cold Stress

It’s not just warehouse equipment that suffers the ill effects of cold weather. When the temperature drops, employees are vulnerable to a number of physical conditions ranging from non-threatening to serious.

How do you protect your workforce from the effects of winter? Follow these guidelines to keep employees safe during cold weather conditions.

Understand Cold Stress

Cold stress occurs when frigid temperatures and wind combine to lower skin temperature, eventually leading to reduced internal body temperature. Dampness can accelerate the process.

Monitor the Weather

Appearances can be deceiving. It’s not enough to go by the air temperature. Wind chill allows for the factor of wind speed, which can make actual conditions even colder than what the thermometer shows.

Train Employees

Supervisors should:

– Keep a close watch on employees for signs of cold stress

– Assign workers in pairs or groups

– Allow frequent breaks in warm, dry areas

Employees should:

– Learn to recognize conditions that promote cold stress

– Learn what to do if they or co-workers begin showing signs of exposure

– Dress in appropriate clothing and accessories

Know the Signs

– Trench foot results from exposure to wet and cold for long periods of time. Symptoms include red skin, numbness, tingling and cramps.

– Frostbite begins as reddened skin and progresses to patches of gray and white.

– Hypothermia is characterized by uncontrollable shivering, while more serious cases can cause slurred speech, clumsiness and confusion.

DJ Products: Your Year-Round Source for Warehouse Equipment Moving Solutions

In any type of weather, musculoskeletal stress is the number one cause of workplace injuries. We offer a comprehensive line of electric warehouse equipment movers designed to reduce the risk of lifting and repetitive motion tasks.

Call 800.686.2651 to learn more from our helpful sales engineers.

Amazon Fulfillment is Impacting Warehouse Labor Market

Amazon Fulfillment is Impacting Warehouse Labor Market
Amazon Fulfillment is Impacting Warehouse Labor Market

The U.S. Labor Department estimates that the number of retail jobs lost over the past 17 years is the same as the number of new hires by online retailers like Amazon. That staggering number is approximately 444,000 people. The e-commerce industry toppled retail by providing a new kind of customer convenience and by maximizing manpower with warehouse equipment to quickly move high volumes of products through the system.

The labor market changes

In past years, retail workers were spread across the country at brick and mortar stores. Currently, an increasing number of shoppers have opted to do more of their shopping online. This has resulted in huge warehouses located in a small number of strategic locations that need workers to fulfill customer orders.

Although President Obama and President Trump have bemoaned Amazon eliminating traditional retail jobs, a recent DallasNews article reports the e-commerce industry is adding more jobs than the retail sector is losing. For many people previously employed in face-to-face retail, the pay, benefits, and working conditions are better in the warehouse industry.

Some previous retail workers are still struggling

With e-commerce, the warehouse industry now provides some markets with plenty of available jobs with good pay. Amazon warehouses are clustered near a relatively small number of Amazon facilities, which leaves some displaced retail workers struggling to find work. Online retailers still rely on people with jobs purchasing goods for revenue. Where and how the U.S. economy finds a balance for the e-commerce revolution is not entirely clear.

At DJ Products, our mission is to provide warehouse equipment to help businesses operate more efficiently and prevent injuries to warehouse staff. Contact us today to speak with one of our helpful sales engineers about our full line of products.

Batch or Wave Picking – Which is Best for Your Order Fulfillment Warehouse?

Batch or Wave Picking - Which is Best for Your Order Fulfillment Warehouse?
Batch or Wave Picking – Which is Best for Your Order Fulfillment Warehouse?

Did you realize that pickers in your order fulfillment warehouse spend nearly two-thirds of their shift moving their tugger carts from one bin to another? Batch picking and wave picking reduce that time for improved efficiency. Which process is right for your warehouse?

Batch Picking

As implied by the name, batch picking involves sorting orders into batches that can be picked at the same time. This cuts down the number of times pickers must visit the same bin location.

Batch picking in small-order warehouses can more than double average pick rates. Since items are usually transported by cart rather than conveyor, batch picking also reduces expenses.

Experts recommend batch picking for warehouses with a higher concentration of SKUs over a large area or those with SKUs in densely populated locations. Varying the number of orders in each batch boosts productivity by limiting traffic on the warehouse floor.

Wave Picking

On the other hand, wave picking calls for pickers to work in specific zones rather than on batches. Once all the items are picked, they are collated into individual orders.

Wave picking generally works best in distribution centers with large numbers of SKUs. The process can be refined further into fixed waves, in which orders aren’t packed until the entire wave is picked, and dynamic waves, where each individual order is packed as soon as it’s completed.

Streamline Your Warehouse with Tugger Carts from DJ Products

When employees struggle to transport outsized or heavy loads, it seriously impacts productivity in your order fulfillment warehouse. Our full line of electric tugger carts offers a solution for every application.

Visit our website to learn more about tugger carts such as our best-selling CartCaddyLite, which can transport carts weighing up to 1,500 pounds.

Good Warehouse Housekeeping – Improves Safety and Prevents Injury

Good Warehouse Housekeeping - Improves Safety and Prevents Injury
Good Warehouse Housekeeping – Improves Safety and Prevents Injury

Good housekeeping shouldn’t be confined to your place of residence. Maintaining a tidy workplace and using tugger carts reduce injury risk and promote high levels of efficiency.

Incorporate these expert tips for making cleanliness an important part of your workplace culture.

Prevent Slips-and-Falls

Slips, trips and falls are second only to musculoskeletal stress as a cause of workplace injuries.

– Keep aisles and doorways free of obstructions.

– Clean up spills and leaks as soon as they occur.

– Immediately repair or replace worn-out or damaged flooring.

– Use strategically placed floor mats to provide traction and prevent employees from tracking materials across the warehouse.

Control Dust

A layer of dust no thicker than a dime presents a serious explosion risk. Use vacuums and compressed air to keep all surfaces, materials and equipment dust-free.

Remove Clutter

Clutter forces employees to restrict their movements, which can lead to sprains, cuts and other injuries. Make it a habit to return items to their proper place after use and keep extraneous items out of the workplace.

Use Personal Protective Equipment

Personal protective equipment such as safety glasses, closed-toed shoes and face masks should be used appropriately, with no exceptions. Have supervisors conduct regular checks to make sure all PPE is in good working condition.

Create and Maintain Written Housekeeping Policies

Create a manual thoroughly detailing housekeeping policies and keep it updated. All employees should be trained on proper procedures and have convenient access to the manual.

Save Time and Money with Tugger Carts from DJ Products

Our battery-powered tugger carts pay for themselves many times over in improved productivity and reduced workplace injuries. Visit our website and get real-time assistance from our sales engineers to select the perfect tugger carts for your warehouse.

Weekly Rail Freight Traffic Increases – a Growing Trend

Weekly Rail Freight Traffic Increases - a Growing Trend
Weekly Rail Freight Traffic Increases – a Growing Trend

Freight traffic in the U.S. is expected to end 2017 on an upward trend. Railroads moved 463,602 carloads during the week ending November 25. The Association of American Railroads (AAR) reports that was a 2.4 percent increase over the same week last year. An improving U.S. economy is credited for much of the increase in rail volume. Railyards managing increased volume can improve efficiency, save time, and prevent injuries by utilizing products like the RailCar Mover from DJ Products.

Key commodity groups

Four of the ten key commodity groups tracked by AAR showed increases: motor vehicles and automotive parts up 12 percent, nonmetallic minerals up 18 percent, metallic ores and metals increased by 8.9 percent. While rail volume increased in some groups, there were significant decreases in grain shipments (16.9 percent); non-grain farm products also decreased by 6.7 percent. Coal shipments typically increase as winter approaches but were down by 2.6 percent for the same time period. According to Railway Age, the cumulative volume of 12,199,607 carloads for the first 47 weeks of 2017 was a 3 percent increase over the previous year.

Industry must embrace innovation

Rail remains the most cost-effective method of moving high volumes of freight across the county. However, it is far from the quickest method. Rail companies must improve efficiency and cut costs in every area possible to remain viable.

One of the best ways to maximize manpower and lower costs associated with workplace injuries is to utilize a battery-powered RailCar Mover from DJ Products. These movers have industry standard rail car couplers that allow one person to pull or push rail cars weighing up to 200k lbs. Contact DJ Products to speak with one of our knowledgeable sales engineers about your equipment needs.