Top Forklift Dangers and How to Avoid Them – Part One

Top Forklift Dangers and How to Avoid Them
Top Forklift Dangers and How to Avoid Them

With an estimated 1 million in use in workplaces around the United States, forklifts are an essential part of material handling equipment. These vehicles also carry an inherent risk of injury that calls for special safety measures during operation.

There are 20,000 serious injuries and 100 fatalities associated with forklift use each year. Make sure your employees are aware of the top forklift dangers and how to avoid them.

Forklift Turnovers

Nearly 25 percent of forklift-related fatalities are caused by turnovers. These types of accidents are primarily due to excess or unbalanced loads, but they can also result from traveling with the forks raised too high.

– Ensure that all loads are balanced and secure.

– Use caution on inclines and wet or slippery surfaces.

– Keep forks stationary when traveling.

Striking Pedestrians

Even when forklifts are traveling at slow speeds, pedestrians will almost always be on the losing end of a collision.

– Keep forklift and pedestrian traffic separated as much as possible.

– Restrict forklift use around time clocks, lunchrooms, exits and other areas of high foot traffic.

– Install workstations at a safe distance from aisles and protect them with physical barriers.

– Enforce safe driving guidelines such as stop signs, speed limits and use of horns.

Worker Pinned or Crushed by Forklift

The average forklift weights several thousand pounds. Approximately 16 percent of fatalities occur when a forklift pins or crushes a worker.

– Forklift drivers and passengers must be in a seat with seatbelts engaged.

– Riding on the forks should be absolutely prohibited.

– Drivers should always be on the lookout for hazards.

Protect Employees with Material Handling Equipment from DJ Products

Our best-selling CartCaddyLite and other battery-powered movers include safety features to minimize workplace accidents and repetitive-motion injuries. Contact us for more information.

Shell’s Fuel Efficient Concept Semi Truck is Sleek and Aerodynamic

Shell's Fuel Efficient Concept Semi Truck is Sleek and Aerodynamic
Shell’s Fuel Efficient Concept Semi Truck is Sleek and Aerodynamic

One look at the new high-efficiency concept truck from Shell Rotella, and you’ll understand why they named it Starship. The sleek, sloped tractor-trailer developed in partnership with AirFlow Truck Company looks like it came from a sci-fi movie.

Starship trucks won’t be on the road immediately, but you can still get a jump on improving efficiency and cutting costs for transportation. Our motorized trailer dolly replaces the need for a shunt truck so you can maneuver trailers in and out of dock areas and keep your semi trucks on the road more.

The Shell Rotella AirFlow Starship

The Starship was built by AirFlow, a truck company founded and run a former owner/operator who’s been obsessed with aerodynamic truck design for decades.

A highly custom carbon fiber cab that looks like a cockpit highlights the sleek design of the Starship, but there’s more to it than aerodynamics:

– Cummins X15 diesel engine and Eaton transmission

– Solar panels to power the air conditioning, wipers, etc.

– Hybrid electric axle for uphill power and greater efficiency

– Automatically inflating tires to maintain even greater efficiency

Soon, the Starship concept truck will make a transcontinental trip to demonstrate its fuel ratings. We’ll be interested to see how the Starship stacks up against the Tesla semi truck.

Make Efficiency Gains with a Motorized Trailer Dolly

While distribution enterprises await the Starship, we can all benefit now from using a motorized trailer dolly at shipping docks and truck yards.

The TrailerCaddy Terminal Tractor requires no CDL or hour logging. Dock workers can easily operate it with safety and precision, so your trailers can always be ready to get back on the road.

Contact DJ Products for more info or to request a free demo of our motorized trailer dolly.

DHL Executive Touts 1.5 Year Payback on Investment on Electric Tesla Semi Trucks

DHL Executive Touts 1.5 Year Payback on Investment on Electric Tesla Semi Trucks
DHL Executive Touts 1.5 Year Payback on Investment on Electric Tesla Semi Trucks

Is your yard outfitted with enough motorized trailer dollies to manage the upcoming robo-trucking boom? Tesla is so sure that its autonomous semis CEO Elon Musk is already on the record touting the payback on an all-electric Tesla semi is a mere 1.5 years.

True or Tripe?

The payback period, the time it would take to pay off the difference in initial costs compared to a human-driven diesel, is based on energy and lower maintenance cost, according to DHL Supply Chain President of Transportation, Jim Monkmeyer. Given the engine’s simplicity in both complexity and number of parts, maintenance savings are purported to be enormous on the leaner, greener robo-hauler.

Presuming all goes well with the 10 Tesla units in DHL’s pilot testing program, a much larger order is expected from the shipping giant.

Potential Problems

Monkmeyer noted the industry has a few potential problems. The largest? How the shipping grid is provided, supported, and the capacity to create a nationwide network, not just across America, but globally. This is referring to the so-called ‘Megacharger’ network foretold by Tesla, which is expected to mirror the firm’s ‘Supercharger’ network for personal vehicles.

Questioning the Math

Musk’s math assumes the fuel economy and costs will remain static, however predictions of advances in diesel technology purported to boost fuel efficiency could limit the savings advantage touted by Tesla. With recent reports of diesel vehicle producers cheating the system, however, eyebrows are raising. Either way, if Tesla comes out on top with its truck, it’s expected to come down to the quality of the product and its support structure, not diesel efficiency.

Is your efficiency waning? Save time, boost manpower, and prevent injuries with the help of a motorized trailer dollies from DJ Products today.

Congress and Senate Advance Bill to Boost Truck Weights for Some Sectors

Congress and Senate Advance Bill to Boost Truck Weights for Some Sectors
Congress and Senate Advance Bill to Boost Truck Weights for Some Sectors

Mississippi legislatures have passed a trucking bill (Senate Bill 2418) that increases the weight limits for hauling farm products and timber on many of the state’s roads. Supporters of the weight increase say it helps independent truckers and trucking companies by allowing them to haul more with fewer trucks.

A motorized trailer dolly from DJ Products is one of the most economical and easy ways trucking companies can maximize manpower and lower the risks of worker injuries.

Weight increase for some commercial trucks

The bill raises weight limits for vehicles with state-issued harvest permits and is scheduled to take effect July 1. Its five percent increase concerns many local officials according to Melinda McGrath, Executive Director of the Mississippi Department of Transportation.

McGrath says there is already a five percent tolerance above the weight limit on each axle for trucks with a harvest permit. Senate Bill 2418 raises the tolerance to 10 percent. Critics of the weight increase assert that allowing more weight on each axle significantly increases the weight on a much smaller pavement area, and that is highly destructive to roads and bridges that are already in need of repair.

Lawmakers also approved increased funding for bridge and road repair. The Magnolia State typically spends about $1 billion every year for needed road and bridge work. That money comes from trucking fees, an 18-cent fuel excise tax, and federal funding. Senate Bill 3046 allows borrowing an additional $150 million and moving funds from other budgets to pay for bridges, roads, and infrastructure.

How trucking companies can save money

Equipment like a motorized trailer dolly allow any employee to easily move a semi-trailer; no CDL or Health Card needed. Contact DJ Products to schedule a free demo.

Distribution Center Efficiency Tips – How to Drive Down Costs

Distribution Center Efficiency Tips - How to Drive Down Costs
Distribution Center Efficiency Tips – How to Drive Down Costs

Today’s most successful warehouse and distribution ventures know the key to maximizing profits and boosting efficiency lies in the right material handling equipment and operational tactics. What are the best supply chain engineers in the business doing to drive down costs?

Tried and True Ways to Boost Warehouse & Production Efficiency Include:

Vendor Compliance Reward Programs
Rewards, not punishments for non-compliance, offer incentive for all involved parties to contribute toward a more efficient supply chain. Developing a team mentality between your business, vendors, and 3PL providers is key. Small efficiency boosts can have a big impact on your bottom line over time, with success boosting profits for all parties. Where should you optimize?

– Reduced handling.

– Clear/specific labeling.

– Standard case quantities.

– Common product ID and tracking, upstream to domestic/offshore vendors.

– Speedier transportation.

– Resultant customer satisfaction ratings.

Shipping Notifications
Still relying on a ‘regular’ shipping/receiving schedule? You’re likely paying in staffing issues and delays. Advanced electronic shipping notifications through purchasing/inventory management functions can help you plan labor more precisely, optimizing fulfillment and transport activities to keep costs contained.

Automatic Data Collection
RF barcode and RFID systems remove the human error element of tracking. Each automated step is one less to manage, with the added advantage of data collection helping you make smart supply chain decisions.

Hands-Free Order Picking
The latest wrist-mounted RF units and voice pick/put-to-light fulfillment technologies accelerate picking.

Picking Waves
Preplanned picking waves with Tier1 WMS tech can boost route efficiency.

Material Handling Equipment
Motorized material handling equipment, such as cart pullers/movers, trailer and heavy equipment tuggers, boost efficiency and protect workers from costly injuries.

Looking for new ways to save? Boost efficiency and manpower with the latest in material handling equipment technology from DJ Products today.