How to Reduce Inventory Loss in Your Warehouse Operation

How to Reduce Inventory Loss in Your Warehouse Operation
How to Reduce Inventory Loss in Your Warehouse Operation

Are you looking for ways to increase productivity and reduce expenses in your warehouse? Cost-effective warehouse equipment is one solution. Reducing product loss also improves customer service and profitability.

A certain amount of loss from damaged product is unavoidable, but you can proactively manage the primary causes of waste. Here are five expert tips to significantly reduce inventory loss.

1. Commit to Employee Training

Your warehouse workers are on the front line of operations, and they can be your most effective warriors against inventory loss. Damages frequently occur when employees don’t operate warehouse equipment properly. Make training a part of the onboarding process and conduct periodic reviews to find areas that need improvement.

2. Analyze Warehouse Operations

Successful companies in all industries embrace the practice of continuous improvement of process, or CIP. Develop a plan of reviewing order picking, packaging and other warehouse processes with an eye for improving efficiency.

3. Invest in Quality Material Handling Equipment

Purchase price and maintenance costs of material handling equipment are important but they shouldn’t be the main consideration. Inexpensive equipment that breaks down or doesn’t work correctly ends up being far more expensive than high-quality equipment that’s efficient and durable.

4. Cut Down on Manual Touch Points

The more often workers touch products, the greater the chance of damage. Maximize the use of material handling equipment to limit instances of operator error.

5. Move Forward

No matter how much you learn about reduction of inventory loss, none of it means anything unless you put it into action. Create a workable plan and follow through on it.

First-Class Warehouse Equipment for All Applications

Take the first step toward reducing inventory damage with warehouse equipment from DJ Products. Contact us to learn more.

Tips on Managing Your Warehouse Work Force

Managing Your Warehouse Workforce
Managing Your Warehouse Workforce

Managing material handling equipment involves not much more than following an established maintenance schedule. When it comes to managing your warehouse work force and operations, a wide range of variables comes into play.

Use these tips to keep your work force and operations running smoothly and efficiently.

Managing Employees

– Keep lines of communication open in both directions. Encourage employees to share questions or concerns freely so they can be addressed immediately, before they become more serious problems.

– Establish an effective training program for new hires. Both productivity and worker retention benefit when employees are confident in their job. Implement ongoing training and cross-training as needed.

– Conduct performance reviews on a regular basis. Reward outstanding performance and give employees a chance to improve their weaknesses.

– Success and failure are contagious. Don’t allow negative attitudes to get a foothold in the workplace. Let an employee go if he or she consistently demonstrates negative behavior.

Managing Operations

– Prioritize safety in your company’s culture. Keep all areas clean, organized and well-lit. Enforce safety regulations and post them in visible places throughout the warehouse.

Order-picking is the most labor-intensive job in many warehouses. Review the process and solicit input from employees about making it more efficient.

– Meet with key staff members on a weekly or monthly basis to discuss new ideas, questions and problems.

– Successful companies embrace change. Don’t be afraid to implement new processes or material handling equipment when and where improvement is needed.

Material Handling Equipment for Today’s Warehouses

Are your employees still struggling to move heavy loads? Improve productivity and reduce workplace injuries with battery-powered tugs, movers and pushers from DJ Products. Get assistance from our friendly sales engineers with the convenient chat feature on our website.