Is Your Warehouse in Trouble? A How to Know Checklist

Puzzled Confused Lost Signpost Showing Puzzling Problem
Is Your Warehouse In Trouble?

Discovering a problem inside your warehouse should be considered a good thing — you know what to fix! The tricky part involves figuring out the hidden causes of lost productivity. Once you know what’s wrong, you can take action to make the warehouse more efficient.

Operations expert Dave Piasecki has a helpful checklist of warehouse problem symptoms to look for. Some frequently overlooked problems include:

  • Equipment damage
  • Worker injuries & declining productivity
  • Cleanliness and organization
  • Low morale

Some problems, like inventory errors, can be easily spotted in the numbers. But what if workers are slowing down and performing below expectations because of an inherently problematic process? That’s when it’s time to focus on the process itself.

Improving the Process, Implementing New Tools for Warehouses

As Piasecki says, you only need to analyze so much. You need to implement solutions.

Do you need a drastic overhaul? Probably not. Instead of worrying about elaborate changes, streamline the material handling process with better tools for your workers.

Powered industrial tugs improve warehouse efficiency for each individual task, and for the staff as a whole. Replace the tiring, injury-riddled problem of manually pushing carts with motorized tugs, and a worker can accomplish more in less time.

Over the long haul, your workers will maintain a higher level of productivity thanks to fewer injuries and less energy spent over the course of a day’s work.

Then there’s a ripple effect: inventory and equipment get moved more efficiently, so managers, receivers and everyone else can do their job with less back-up and stalling.

Ready to solve the problems plaguing your warehouse? Start with industrial tugs from DJProducts.com.

Car Dealership Puts Passion for Helping Charities at Top of To Do List

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Making Donations
Everybody wins when businesses partner up with charities to help make a difference. For Don Rodman, decades of devotion to hosting and promoting events for causes that are dear to him have not only made him a beloved figure in his community, but contributed over $100 million to a variety of nonprofits.

The Boston Globe recently profiled Rodman, a Ford dealership owner in Foxborough, Massachusetts. Since 1990, his Rodman Ride for Kids has raised funds and awareness for youth programs in his home state. He’s been called upon by other charities to help improve their events, and he’s even been recognized by Pope John Paul II for his charitable work.

A Story of Partnering for Good

Rodman likes to say that anybody can get involved in philanthropy. His story shows that what may start as a small idea can grow over time into a rallying point with profound impact.

One important form of motivation is that Rodman increases his personal donation when an event reaches an ambitious but realistic fundraising goal. His auto dealership also covers operational costs for the events, so donors know their money goes where it’s needed.

At DJ Products, we’re proud to help our nation’s car dealerships function with greater safety and efficiency through the use of our dealer car mover/pushers. From equipment carts to stalled cars, our motorized tugs help car dealership personnel perform daily operations with a streamlined workflow. And as car dealership tugs, our devices meet the parameters for a wide variety of commercial uses specific to car dealerships.

Buying for your dealership’s unique purpose? Check out all our industrial tugs at DJProducts.com.

The Future of Material Handling Industrial Tugs with Forecast to 2020

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The Future of Material Handling Innovation

Grand View Research in San Francisco has detailed the outlook for a wide variety of equipment and projects a global market of more than $208 billion in 2020.

The in-depth forecast for material handling equipment confirms that advanced technology and a growing need for automation and efficiency are driving steady gains in the industry.

The Forecast for Material Handling Equipment

With more businesses using material handling equipment to automate tasks and make human labor more efficient, we’re seeing industry rely more and more on material handling solutions to attain and maximize profitability.

The growing Asia Pacific region has the largest market for such equipment, and it continues to grow. North America and Europe are also seeing growth in the coming years, however.

In warehousing and distribution, material moving products like industrial tugs are growing. Infrastructure projects are also spurring massive sales in excavation, cranes and related equipment.

Highest Growth Seen in Material Handling

Automated material handling systems like industrial tugs and sortation devices are expected to grow more than construction, excavation, and other types of industrial machinery. The report predicts a compound annual growth rate of 5.7% through 2020.

This growth will not surprise anyone who has seen the wide range of uses for today’s material handling equipment. Industrial tugs can be used in industries ranging from warehousing to hospitals and hotels.

The latest devices have applications fit for virtually any employee in any industry where inventory, equipment, or raw materials need to be transported or distributed.

Is your business enjoying the efficiency and profitability boosts of automated material handling? Find industrial tugs and other ergonomic solutions at DJProducts.com.

New Surfaces May End De-Icing Needs for Aircraft

No More Icy Roads And Runways
No More Icy Roads And Runways

Scientists may have found a way to eliminate the need for aircraft de-icing — by preventing moisture from adhering to surfaces in the first place.

A team of researchers from China and Israel recently unveiled their findings about how water droplets react upon contact with surfaces. The results are published in Applied Physics Letters and have quickly become discussed by materials manufacturers such as AZoM.

The Breakthrough that May Stop De-Icing

Picture a raindrop falling on a flat surface: the droplet flattens out momentarily, then retracts into more of a spherical shape.

The study looked into the details of how long water droplets remain flattened against a surface before retracting. The faster the water retracts, the less likely it is to stick — and freeze into ice.

While you might imagine that water sticks less to metal than organic materials, scientists point out that lotus leaves are the “gold standard” for repelling water due to an air cushion effect.

If the same effect can be produced on surface materials used for aircraft, we might see de-icing become a thing of the past.

Aircraft materials made from cutting-edge materials may be more hydrophobic than ever. Without de-icing, or with less frequent de-icing, how much more efficient would your aircraft maintenance be?

Great innovations are leading to easier operations and more efficient solutions for the aircraft industry. Our Lindbergh small aircraft tugs are already helping many operators enjoy simple towing and maneuvering on the ground. Small aircraft tugs make it easier to move equipment in snow and sleet and other tough conditions.

Contact us at DJProducts.com for more info about Lindbergh small aircraft tugs.

Tips to Having Truly Efficient Warehouse Operation

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Warehouse Efficiency

Warehouses greatly benefit from a “work smarter, not harder” mentality. Better processes can lead to far greater results than any amount of elbow grease.

Here are some key ways to improve warehouse efficiency:

All Employees Should Use the Same Methods

Warehouse employees often develop personal methods that work best for them, but everybody should be following the same general operations. The process can’t vary depending on who is on shift. Develop a system that works well dependably, so you can enjoy consistency and efficiency even after turnover.

Don’t Bury and Forget Suggestions & Improvements

Do you have an employee suggestion box and conduct regular meetings? And more importantly, do items on the agenda tend to get buried?

These should be sources of improvement, not thoughts on the back burner. Set aside time to take action. Use a plan of action sheet, set reminders for follow-up, and actively test new solutions to gauge efficiency improvements.

Automate Repetitive, Labor-Intensive Tasks

Warehouses don’t just lose efficiency when workers go down with injuries. Your employees slow down and take more breaks when sore and tired from repetitive tasks. Motorized industrial tugs reduce the impact of pushing and pulling heavy loads — one of the most common sources of warehouse injuries and inefficiencies.

If your workers manually push wheeled carts or heavy equipment, industrial tugs speed things up and keep them working efficiently day in and day out. Our industrial tugs can be efficiently maneuvered at up to 3 mph by one worker, even in tight spaces.

Need to boost warehouse efficiency? Browse industrial tugs and cart pushers at DJProducts.com and follow our blog for more advice.

Employers Are Urged to Step Up Health Initiatives to Lower Healthcare Costs

Stepping Up Healthcare
Stepping Up Healthcare

Toby Cosgrove, CEO of the Cleveland Clinic, has a bold message for private business: help your employees lose weight and stay healthy, because employers have the greatest impact on public health.

Cosgrove recently spoke at a panel discussing Obamacare and said that the biggest challenge right now is lowering the cost of healthcare. Employers can cut costs with programs aimed to help workers fight obesity, smoking, and chronic disease.

Healthy workers not only help lower a company’s health costs, but boost productivity in the long run.

How Businesses are Using Workplace Health Programs

About half of all private businesses have some kind of health initiative. Healthcare experts like Cosgrove strongly believe that they help businesses retain healthy workers and benefit the bottom line.

Popular employee health programs range from on-site fitness classes to healthy food programs for vending machines and cafeterias. Some employers are providing direct assistance for workers to quit smoking.

Of course, yoga classes and low-calorie snacks are only part of the solution. Employers still need to provide a safe work environment to prevent injuries that directly result in huge healthcare costs. Reducing the risk of workplace injuries has significant impact on employer health costs.

In hospitals, for example, nurses and orderlies can use motorized healthcare carts to push equipment and linen carts. Long term, these ergonomic carts reduce back, neck, and arm injuries from repetitive stress.

If your employees move heavy equipment, industrial tugs and cart movers like our healthcare carts can protect your staff and reduce your healthcare costs in the long run. Visit DJProducts.com for more info about products to improve worker health and productivity.

Will Cap-and-Trade Spell Disaster for U.S. Manufacturers?

“Clean Energy Act Could Force Nearly 20 Percent of Manufacturers to Close” screamed the breaking news headline in the July 2, 2009 Special Edition of Manufacturing & Technology eJournal. According to the results of an informal reader survey conducted by the magazine, President Obama’s proposed cap-and-trade energy conservation program “could cause energy costs to skyrocket and fuel more unemployment.”

“More than 17 percent of those who answered [the survey] said they would have to shut down their business because there is no way they could handle the kinds of increases being predicted,” the magazine said about reader comments received on environmental strictures proposed by the Waxman-Markey climate change bill recently passed by the U.S. House of Representatives. Nearly 1,000 readers responded to the Manufacturing & Technology survey, indicating the volatility of the cap-and-trade issue. Besides shuttering their businesses, readers warned that meeting currently proposed cap-and-trade requirements would cause them to raise prices by as much as 22%, institute layoffs or move to a 4-day work week. “Only nine percent [of survey respondents] said they would do their best to absorb the energy costs increases without making any changes,” the magazine said.

Many fear that cap-and-trade will have a disastrous effect on U.S. manufacturing. Senators in industrial states hard-hit by the recession like Michigan, Ohio, Indiana and Kentucky are being lobbied to fight the cap-and-trade bill, now under consideration by the U.S. Senate. In an interview with Manufacturing & Technology eJournal, Kentucky’s Republican Senator Jim Bunning criticized the bill, saying, “The legislation is essentially an energy tax hike on small businesses and will raise electricity costs in Kentucky 90% by the year 2035.”

Whatever your personal stance on cap-and-trade, it seems inevitable that growing environmental concerns will spur the eventual passage of this or some similar bill in the not too distant future. Change is ever-present and savvy businessmen will accept and prepare for change. Moving to environmentally-friendly, clean-energy, battery-operated powered carts and movers today will lessen the burden of compliance tomorrow. To find out how DJ Products’ energy-efficient, ergonomically-designed material handling equipment can positively affect your operations, contact a sales engineer today.

Global Competition Requires New Strategies

Not so long ago some were predicting the death knell of U.S. manufacturing. As the recession brought Detroit’s Big Three to their knees, put the brakes on consumer spending, forced massive layoffs and shuttered cash-strapped plants across the country, American manufacturing seemed to be in its death throes. But as they say, what doesn’t kill us makes us strong. Strong competitors assimilated weak ones. Loose financial and operational practices were tightened. Costs and expenses were pared down. From the assembly line to the board room, American manufacturers are running a tighter ship — and it seems to be paying off. Manufacturing declines have been slowing since December. In July new orders resulted in the biggest production jump in more than two years. Customers are beginning to restock and assembly lines are running again. The light at the end of the tunnel is getting brighter; but there is concern that unless U.S. manufacturers make major changes to their business model, the light could still go out. 

A recent national study found U.S. manufacturers distressingly unprepared to compete in an increasingly global economy. Conducted by the American Small Manufacturers Coalition in conjunction with Manufacturing Extension Partnership, the Next Generation Manufacturing Survey polled more than 2,500 U.S. manufacturers. The report identified six essential next generation strategies manufacturers must adopt to compete successfully in global markets:

  • Customer-focused innovation
  • Talent recruitment, development and retention
  • Systemic continuous improvement
  • Supply chain management and collaboration
  • Sustainable product and process development
  • Global engagement

More than 25% of American manufacturers — over 90,000 firms — were considered at risk because of their inability to meet world-class achievement levels in any of the six strategies. Unless U.S. manufacturers are able to adopt next generation strategies, America may not be able to compete in global markets.

Making Hospital Cleaning and Maintenance Easier with a Cart Puller

This time of year is filled with bouts of inclement and dangerous weather that can often land more people in the emergency room.  Heavy snow accumulation and bouts of freezing rain and ice can lead to more injuries from slip and fall accidents, car accidents and overexertion caused by shoveling.

It can be difficult for hospital cleaning crews to keep up with the patient traffic during regular conditions, but their job gets much more hectic during times when patient traffic increases.  Having the right equipment to transport heavy linen or maintenance carts can be a major factor in helping hospital cleaning crews keep up with the flow of patients.

A cart puller from DJ Products provides the perfect solution for hospital cleaning crews who work in a fast paced and overcrowded environment.  The cart puller can easily handle pushing or pulling fully loaded carts that weigh up to one thousand pounds, but it is small enough to allow for maneuvering in even the tightest of quarters.

The highly versatile cart puller can be used to effortlessly move everything from small dollies and hand trucks to fully loaded linen carts and hospital beds.  This helps valuable hospital employees perform whatever duties arise during their shift without running the risk of becoming fatigued or sustaining injury from overexertion.

The cart puller is ideal for use in a hospital environment because it is virtually silent during operation.  Members of the hospital staff can focus on performing their job duties without having to worry that their equipment will disturb patients who may be in need of rest. 

A cart puller from DJ Products is powered by a long lasting battery and can run for an entire eight hour shift on a single charge.  Employees won’t be delayed by having to stop in the middle of a task to repower equipment, which is essential for keeping up with the increases in hospital traffic caused by inclement weather.

Maintaining Nursing Homes with a Powered Dirty Linen Cart

Keeping a nursing home clean and orderly can be a challenge for the staff.  The physical demand of the job begs the aid of powered equipment, but narrow halls and small crowded rooms limit the type of equipment that can be used.  Some residents of nursing home may be easily disturbed or agitated so management and staff also need to be conscious of noise levels while performing regular duties.

The powered dirty linen cart from DJ Products provides the perfect solution for a nursing home environment.  A powered dirty linen cart is easily capable of hauling loads of up to seven hundred pounds, drastically reducing the stress and strain on staff and helping to minimize the possibility of injury.

The powered dirty linen cart is easily maneuverable, even in constrained paces and can travel at speeds of up to 3 miles per hour over a variety of surfaces.  In many nursing home environments, employees are required to push heavy carts over thick carpeting which can pose an additional challenge even for some motorized carts.  The powered dirty linen cart travels just as effortlessly across carpeted surfaces as it does across smooth surfaces making it an ideal piece of equipment for environments with a variety of flooring.

In addition to taking the stress and strain off of the hardworking nursing home staff, the powered dirty linen cart also has advantages for the residents.  The powered dirty linen cart is fast and virtually silent during operations so staff members can quickly and quietly complete their required duties with any disruption to resident activities.

Keeping nursing home employees healthy and residents happy is difficult if the right type of equipment isn’t available to help with specific job duties.  Adding a powered dirty linen cart is a great way to increase staff efficiency while minimizing the chance for injury at the same time as eliminating many of the noise related disturbances to residents.