Category: Material Handling Equipment

Preventing Warehouse Injuries with the CartCaddy from DJ Products

We all know that running a warehouse is no small feat. Between managing inventory, ensuring timely shipments, and keeping the team safe, there’s a lot on your plate. One of the biggest challenges? Preventing injuries. That’s where the CartCaddy from DJ Products comes into play. Let’s dive into how this nifty piece of equipment can make your warehouse safer and more efficient.

Reduce Strain and Sprains

Manual cart pushing is a leading cause of strains and sprains in warehouse settings. The CartCaddy takes the heavy lifting off your team’s shoulders—literally. With its powerful motor, it can easily move heavy loads, reducing the physical strain on your workers. This means fewer injuries and more energy for other tasks.

Improve Ergonomics

Ergonomics is all about designing workspaces that fit the people who use them. The CartCaddy is designed with ergonomics in mind. Its adjustable handle and intuitive controls make it easy for anyone to use, regardless of their height or strength. This customization helps prevent repetitive strain injuries and keeps your team comfortable throughout their shift.

Enhance Safety with Controlled Movement

One of the standout features of the CartCaddy is its precise control. It allows for smooth, controlled movement of heavy carts, reducing the risk of accidents. No more runaway carts or sudden stops that can lead to injuries. Plus, its compact design means it can navigate tight spaces with ease, making your warehouse safer and more efficient.

Boost Productivity

When your team isn’t bogged down by injuries, they’re more productive. The CartCaddy helps streamline operations by making it easier to move heavy loads quickly and safely. This means your team can focus on what they do best—keeping the warehouse running smoothly.

Cost Savings

Investing in a CartCaddy can save you money in the long run. Fewer injuries mean lower medical costs and less downtime. Plus, with increased productivity, you’ll see a boost in your bottom line. It’s a win-win!

Easy to Use

The CartCaddy is user-friendly, with simple controls that anyone can master in no time. This ease of use means less training time and more time getting the job done. Your team will appreciate how easy it is to operate, and you’ll appreciate the reduction in injury-related absences.

Conclusion

In the hustle and bustle of warehouse operations, safety should always be a top priority. The CartCaddy from DJ Products is a game-changer, helping to prevent injuries and keep your team healthy and productive. So why not give it a try? Your team—and your bottom line—will thank you.

Stay safe and keep those carts rolling!

How DJ Products, Inc. Can Transform Your Warehouse Operations

Hey there, warehouse managers! If you’re always on the lookout for ways to make your operations smoother and safer, you’re in the right place. Let’s chat about how our units can be a game-changer for your warehouse.

Boosting Productivity

First off, let’s talk productivity. These units are like having an extra set of super-strong hands. They can handle heavy loads effortlessly. Imagine cutting down the time and effort your team spends on manual handling. More gets done in less time, and who doesn’t love that?

Keeping Everyone Safe

Safety is a big deal, right? Our units come packed with safety features like ergonomic controls and automatic braking systems. They move smoothly and are easy to control, which means fewer accidents and a safer workplace for everyone. Peace of mind for you and your team!

Saving Money

Now, let’s get to the bottom line—cost savings. With these units, you reduce the need for manual labor and lower the risk of injuries. Fewer injuries mean fewer workers’ comp claims and less downtime. Plus, the boost in efficiency can lead to lower operational costs. It’s a win-win!

Versatility at Its Best

One of the coolest things about our units is their versatility. They can handle a variety of tasks, from moving heavy machinery to transporting goods across the warehouse. This flexibility makes them a must-have in any warehouse, ready to tackle whatever you throw at them.

Easy to Use

Worried about a steep learning curve? Don’t be. These units are designed to be user-friendly with intuitive controls and an ergonomic design. Even workers with minimal training can get the hang of them quickly. This means more productivity and less time spent on training.

Going Green

And here’s a bonus—these units are battery-powered. This is great for the environment compared to traditional gas-powered equipment. It’s a step towards sustainability, which is becoming more important in our industry.

Wrapping Up

So, there you have it. We can help seriously boost your warehouse’s productivity, safety, and cost-efficiency. Our units are versatile, easy to use, and even help you go green. If you’re looking to take your operations to the next level, these units are definitely worth considering.

5 Tips to Make Your Material Handling Operation Safer

Material Handling Facility
Improve Material Handling Safety

From lifting heavy items to pushing large loads, material handling can put employees at a high risk of being injured. These workplace injuries can cost your business significant money in terms of decreased productivity and workers’ compensation. Making the following changes in your workplace can help reduce material handling risks, while also boosting employee morale.

Invest in Safer Equipment

Using forklifts and similar types of equipment to pull or lift loads comes with an increased chance of accidents and injuries. A motorized trailer dolly can handle these loads safely and with greater efficiency. This helps protect your employees from potentially serious injuries in the workplace.

Provide PPE

Personal protective equipment (PPE) is an important part of keeping your staff from injuries. Gloves, eye protection, and other kinds of PPE can greatly reduce the risk of injuries as employees handle material handling tasks. Make sure your employees know how to correctly wear and use PPE on the job.

Reduce Ergonomic-Related Risks

Having to do repetitive lifting or carrying heavy items can lead to physical fatigue and a higher risk of injuries in your material handling operation. Take time to identify these risks, so you can implement measures to reduce the risk of injuries.

Encourage Employees to Report Fatigue

Employees can develop high levels of fatigue on the job due to the physical strain of material handling tasks. Over time, this fatigue can raise their risk of ending up with musculoskeletal problems and serious injuries. Provide a way for employees to report fatigue and encourage them to do so. You can then ensure that fatigued employees have a chance to rest and recover.

Minimize Vibration and Noise

Vibration and noise in a material handling environment can increase the risk of fatigue and injuries. They can also serve as distractions for employees, which also raises the risk of accidents. Use equipment that helps keep vibration and noise to a minimum, such as softer wheels, in order to protect employees from workplace injuries.

If you need a trailer dolly to make your material handling operation safer, please contact DJ Products. Our team can provide you with the perfect solution for improving workplace safety.

The RiderCaddy is Fit For Your Warehouse Needs

Motorized Tug
RiderCaddy

How much time could your employees save if they didn’t have to manually lug materials from one end of the warehouse to the other? Boost productivity and reduce risk of workplace injury with the RiderCaddy, one of the comprehensive line of movers and tugs from DJ Products.

Time Is Money

Even relatively small warehouses cover a sizable amount of square footage. When heavy carts have to be moved around, it takes time away from more important tasks. Multiply that by the number of people required, and you end up with a significant drain on productivity.

With speeds of up to five miles per hour, the RiderCaddy makes quick work of transporting materials from one spot to another. In addition, our battery-powered mover can be easily operated by a single person, which frees up other employees to handle crucial duties.

Improve Workplace Safety

Serious, non-fatal workplace injuries constitute upwards of $60 billion per year in workers compensation claims. According to a study by Liberty Mutual, overexertion is the leading cause of workplace injuries.

Pushing and pulling heavy carts puts undue stress on muscles and joints. Even without a specific injury, this excessive strain can cause wear and tear that results in chronic pain.

With the RiderCaddy, a person can easily move up to 10,000 pounds quickly and efficiently. There’s even a convenient platform that allows the operator to sit or stand while using the mover. The RiderCaddy’s compact size also provides great maneuverability through narrow passages and around corners, reducing the possibility of injuring extremities.

Top Features of the RiderCaddy
  • The three-battery, 36-volt power source is eco-friendly, with a single charge lasting approximately 16 hours. Recharge simply by plugging the mover into a standard 120/220 Hz outlet.
  • The ergonomically-designed variable speed thumb twist prevents carpal tunnel syndrome while allowing for smooth operation.
  • The safety stop switch brings the RiderCaddy to an immediate halt to lower the risk of accidents.

 

Choose Movers and Tugs from DJ Products

We have material handling solutions for a full range of applications. Contact us at 800.686.2651 and let our Sales Engineers help you find the one that’s right for you and your company.

Featuring the Rolloff Caddy Container Mover

RollOff Caddy
RollOff Caddy Moves Compactors

While the term “rolloff” may imply that something is easy to move, when applied to compactors or containers, it doesn’t quite work out that way. Save time, improve productivity and protect employees with rolloff moving equipment from DJ Products.

Dangers of the Trash Room

Believe it or not, the trash room is one of the more dangerous spots in any business or multi-family property. When attempting to move a dumpster, employees can suffer cuts, contusions, and muscle and joint strain due to the heavy weight and sharp edges.

While cuts and contusions usually heal, muscle and joint strain can linger, resulting in chronic health problems. This ends up costing your company in manpower shortage and workers compensation claims.

Improve Operations With Rolloff Moving Equipment from DJ Products

Our RollOffCaddy Container Mover simplifies the task of moving compactors and containers while reducing the risk of imjury. This easy-to-use mover lets a single employee lift up to 20K pounds and move up to 50K pounds.

Another problem with bulky compacters and containers is that they can be awkward to navigate. The RollOffCaddy Container Mover manuevers smoothly around tight corners and through narrow hallways. If you have to move a container outdoors, the drive tires provide excellent traction across snow and ice or up and down inclines.

Top Features of the RollOffCaddy Container Mover

• 6K and 15K lift units come in 36-volt, 3-battery system or 48-volt, 4-battery system; 23K lift unit comes in 48-volt, 4-battery system.

• Ergonomic design, such as variable speed twist grip, helps eliminate risk of repetitive motion injuries.

• Safety features include a stop switch and horn. The 23K lift unit also comes with a flashing strobe light.

• Other standard features include an onboard charger, battery discharge indicator, neutral throttle braking and high-tech speed controller.

We have a number of additional options so you can customize your RollOffCaddy Container Mover to fit your specific requirements.

Learn More About Our Rolloff Moving Equipment

Find out more about this product and the DJ Products trailer dolly line. We have wheeled cart moving solutions for trailers, cargo trailers, RV’s, semi-trailers, and boat trailers.

DJ Products has a full range of movers, pushers and tugs to meet any material handling needs. Contact us today at 800.686.2651 or use our handy online chat feature to learn more from our helpful Sales Engineers.

Manufacturing Industry Shifting Gears Amid Supply Chain Disruptions

One memorable example of a widespread product shortage began in 2020 in the middle of the pandemic. Toilet paper was out of stock everywhere – from local grocery stores to online retailer giants like Amazon. While supply chain has always been an integral aspect of businesses, the pandemic-fueled toilet paper shortage and resulting hysteria it caused, sparked a magnified focus on product inventory for companies worldwide. Supply chain breakdown has impacted nearly every industry; especially manufacturing. Companies have been forced adapt to these shifts and look at changing production process to ensure they’re able to deliver their product in a timely manner. According to Industry Today, here are three principles that supply chain-focused employees can implement to adapt to supply-related woes:

Examine Your Process and Deliver

Taking a step back, many leaders in manufacturing have begun to pinpoint weak areas in their own supply chain (including distance and inventory waste) and implement new solutions. Recent research has found that 91% of Chief Supply Chain Officers agree that fixing supply chain issues is important to their business’s success.

Stay Prepared

Change is the only constant. Planning for the future by monitoring data, shipping analytics and economic trends is key to staying ahead of the game and continuing to deliver according to customer expectations.

Customers Dictate Agenda

Meeting customer needs is more than simply delivering a good or service on time. Finding ways to ensure customers’ many needs are met is paramount. Setting expectations on expected delivery timeframe ensures the customer is in the know. Customer expectations ultimately shape the supply chain agenda. We are happy to report that DJ Products has continued to operate with no disruption to service amid the global pandemic. Please reach out to a sales engineer (phone: 1-800-686-2651, email: info@djproducts.com) if you’re interested in a material handling solution for your business!

How to Save Money by Using Eco-Friendly Electric Material Handling Solutions

Our electric material handling solutions offer many perks for companies large and small: improved operational efficiency, increased safety measures, and unparalleled load maneuverability to name a few. Additionally, our battery-powered equipment moving units are no-emission.  Rather than relying on pollution-causing gas or diesel, all of DJ Products tugs are electric and environmentally-friendly. Companies who use our eco-conscious electric material handling solutions can take advantage of additional cost-savings via various state-specific environmental programs, such as the California Clean Energy Program or the Low Carbon Fuel Standard. These various programs can reimburse California companies quarterly for utilizing electric and environmentally-friendly material handling solutions. According to the website, “The California Air Resources Board (CARB) voted to extend the LCFS program by ten years to 2030 and to double the program’s carbon intensity reductions target from 10% to 20%.” If you have already purchased one of our electric equipment moving solutions, or if you’re looking to find one in the future, be sure to check out your state’s specific environmental programs to take advantage of possible reimbursement opportunities. We offer material handling solutions for virtually any industry. To discuss your application needs, please reach out to one of our sales engineers at 1-800-686-2651 or at info@djproducts.com.

Five Key Industries that Benefit from our Electric Tug Solutions

For any business, pinpointing ways to improve efficiency is key. Streamlining operations is an important way to grow your business’s bottom line. Change and improvement remain constants for companies that challenge the notion that “this is the way we’ve always done it.” If moving heavy equipment, materials or carts is a daily task for your business, one actionable way to boost productivity (and employee safety) is to invest in a walk behind electric tug. From manufacturing operations to luxury condos – hospitals to auto repair shops, if you’re moving something heavy, we have an electric solution to help move loads more efficiently. Here are five of the unique industries our hand-tailored products serve:

Industrial/Material Handling

For many manufacturing or distribution environments, manually pushing and pulling are two common actions that place heavy strain on the body and can result in injury. Our specialized industrial cart movers take the load off of employees; allowing one person to easily maneuver carts or heavy equipment from point A to point B. Here’s how Allen Engineering utilizes our electric CartCaddy 5WP to move a large piece of equipment out on the assembly floor:

Dumpster Movers

Who are our dumpster tows best suited for? Most frequently, apartment complexes, commercial properties, multi and single-family housing, as well as restaurants and retail shops use our WasteCaddy products to relocate heavy trash containers from trash room to curbside for pick up. Our trash container movers allow one person to safely and efficiently relocate these bins over a variety of surfaces – even up inclines and on snow, sleet, ice or rain, without risking injury from strains or falls from manually moving the bins by hand. Watch how Pearl Flagler Village Apartments uses a WasteCaddy to save time & effort.

Trailer Movers

Manufacturing operations and distribution centers utilize our heavy-duty TrailerCaddy products to allow one person – no CDL required – to move loaded or unloaded trailers up to 100K lbs. around their lots, or in and out of dock doors. Additionally, trailer or RV storage and sales facilities use our trailer movers to relocate RVs on their lots or on showroom floors. Watch the video below to see why Quality Bicycle Products prefers the TrailerCaddy over an expensive yard truck.

Car & Heavy Truck Movers

Most commonly, auto dealerships, vehicle repair shops, automotive testing facilities and private car owners utilize our vehicle movers to easily push or pull vehicles along assembly lines or around crowded lots without the hassle of manually pushing, which can require 2-4 people depending on the vehicle. LAcarGuy loves using the CarCaddy Car Pusher around the dealership.

Aircrafts

The versatility and quality of our aircraft tugs are perfect for any aircraft towing application up to 35,000 lbs. for individual, FBO, or corporate aircraft ground equipment. The AircraftCaddy allows one person to easily move their aircraft in, out and around the hangar or for staging on the ramp in minutes flat. Here’s why Prescott Flying Club loves the AircraftCaddy to maneuver multiple airplanes

No matter the industry you’re in, our electric equipment moving solutions are customized to fit your company’s specific needs. Get in touch with a sales engineer today – 1-800-686-2651 to discuss your application.

Why Now is the Time to Invest in an Electric Material Handling Solution

Ask anyone and they’re likely to agree that 2020 has been anything but normal. Since the pandemic hit the world in full force in the beginning of the year, businesses everywhere have had to learn to adapt rapidly – cutting budgets, streamlining operations, possibly furloughing or laying off employees, and finding ways to do more with less manpower.

Companies in a variety of industries can benefit from our solutions – from apartment complexes maneuvering heavy trash bins, to manufacturing operations moving semi-trailers in and out of docks, to factory workers moving equipment along an assembly line. Below are three reasons why purchasing an electric tug or tow solution can help improve the way you do business.

Invest in Employee Safety

Keeping your team members safe is paramount. The last thing that businesses want to allocate funds to workers compensation claims from on-the-job injuries sustained while manually maneuvering heavy equipment. Our cost-effective battery-powered units allow one person to safely move heavy equipment from point A to point B without causing strains or pain from trying to push or pull wheeled equipment. Additionally, our products are perfect for social distancing; one person can maneuver heavy loads versus the need for multiple employees in close proximity to one another moving equipment manually.

Boost Operational Efficiency

Throughout the pandemic, slowing sales (domestically and internationally) have forced businesses to find innovative ways to increase efficiency throughout their business while simultaneously decreasing the workforce. Our solutions allow one person to get the job done; reducing the number of employees needed to complete a task and improving efficiency. Our battery-powered tow solutions allow for fast maneuverability cutting down on supply chain lags.

Budgets: Use Them or Lose Them

For many departments, annual budgets operate on a “use it or lose it” principle; if not utilized by year-end or fiscal year-end, the funds will expire and may not be carried over. Considering a material handling solution is an excellent investment to help your employees easily and safely relocate heavy equipment or materials in a more efficient manner. If you’re considering a material handling solution, please reach out to one of our sales engineers via phone (1-800-686-2651) or online chat. We’re happy to help you find the right solution for your particular application needs.

Video: CartCaddy HD Chain Drive Maneuvers Heavy Equipment in Limited Space

For this manufacturing facility, structural pillars throughout the building limited the ability for staff to move heavy carted equipment without the risk of bumping into the pillars or damaging the equipment. When a staff member spoke with a DJ Products Sales Engineer, we were able to come up with a creative solution. The application called for two CartCaddy Heavy Duty Chain Drive units; one to pull and the other to push the huge molds around the space to navigate around pillars. The CartCaddy HD Chain Drive allows the operator to maneuver heavy loads easily, turning and navigating tight spaces swiftly while keeping employees out of harm’s way. The CartCaddy HD Chain Drive can move heavy equipment up to 50K lbs. The unit’s hydraulic lift system transfers weight from the load to the drive wheels for traction. Watch the below video! For more information, contact a sales engineer at 1-800-686-2651 or via Chat.