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Manual material handling (MMH) contributes to more than half a million musculoskeletal injuries a year in the U.S., said a 2007 report published by the California Department of Industrial Relations. A joint study by California OSHA and the National Institute for Occupational Safety and Health (NIOSH) found that “effective ergonomic interventions can lower the physical demands of MMH work tasks, thereby lowering the incidence and severity of the musculoskeletal injuries they cause. Their potential for reducing injury-related costs alone make ergonomic interventions a useful tool for improving a company’s productivity, product quality, and overall business competitiveness.”

Musculoskeletal injuries, primarily strains and sprains to the lower back, shoulders and upper limbs, “can result in protracted pain, disability, medical treatment, and financial stress for those afflicted with them,” warns the report. Such injuries carry a double whammy for employers who “often find themselves paying the bill, either directly or through workers’ compensation insurance, at the same time they must cope with the loss of the full capacity of their workers.”

The report recommends adopting ergonomic solutions that reduce the physical demands of MMH tasks, including:

  • Using simple transport devices like carts to move loads,
  • Eliminating lifting from the floor,
  • Using lift-assist devices like scissors lift tables, and
  • Analyzing and redesigning work stations and workflow.

Next time: The advantages of employing ergonomic solutions in your workplace. 

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