Essential Steps to Retrofit Your Warehouse for Electric Cart Tugs

Improving Ergonomics with Electric Warehouse Tugs
Improve Ergonomics with an Electric Warehouse Tug from DJ Products

Electric warehouse tugs can take your operation’s productivity to a whole new level, but it takes careful planning to maximize integration. Use these helpful tips to retrofit your warehouse and get the most out of motorized movers.

1. Review current warehouse infrastructure.

• How is the floor plan laid out?
• Are there any problem areas?
• What types of material handling equipment are you presently using?

These are a few of the questions to ask in evaluating your warehouse setup.

2. Evaluate workflow and material handling functions.

Map out a detailed path of how products travel through your warehouse, from inbound receiving to outbound shipping. Identify challenges and areas for improvement. Be sure to consider safety issues and environmental factors.

3. Understand the role of electric warehouse tugs.

If you’ve been working with forklifts and other traditional material handling equipment, electric tugs offer an incredible set of advantages. Familiarize yourself with features such as maneuverability, versatility, and energy efficiency and consider the specific effects on work flow.

4. Determine requirements for operation of electric tugs.

• What load capacity will the tugs need to handle?

• Where will the charging be situated?

• Does the electrical infrastructure need upgrades to accommodate the additional power demands?

5. Create a budget.

Before a company makes any investment, it has to be determined whether it makes financial sense. Factors to consider include how much capital can be allocated to the initial purchase and calculating return on investment (ROI). With no fuel costs and reduced maintenance and labor costs, electric tugs usually represent a significant financial savings.

6. Choose the right electric tugger for your application.

Once you’ve laid the groundwork by completing the previous steps, you have the information you need to select the appropriate electric movers for your particular needs.

7. Complete the integration.

Fortunately, electric warehouse movers don’t require a lot of complicated training to get workers up to speed. Once you review operating instructions and safety considerations, employees will be quick to adapt.

State-of-the-Art Electric Warehouse Tugs from DJ Products

Ready to improve productivity and safety in your warehouse? Call 800.686.2651 and let our knowledgeable Sales Engineers help you choose the best solution for your application.

Why Electric Warehouse is Equipment is Better

Abstract Image of Electric Warehouse Movers
Electric Warehouse Movers

Have you made the switch to electric warehouse movers yet? If you’re still on the fence, consider these important advantages you can gain choosing electric over diesel.

1. Easy to maintain

Electric movers generally have fewer parts than diesel equipment, so maintenance is less complicated and time-consuming. In addition, repairs are less costly because there are not as many parts to malfunction. With electric movers, your warehouse doesn’t have to take a hit in productivity due to equipment that’s out of commission.

2. More eco-friendly

Occupational Safety and Health Association (OSHA) regulations specify that maximum carbon dioxide content allowed in warehouses is 50 parts per million as an eight-hour average. Electric movers run cleaner, resulting in only trace emissions. Your warehouse stays in compliance while employees enjoy safer working conditions.

3. Less vibration

Diesel equipment is often prone to a significant number of vibrations during operation. This affects warehouses in two different ways:

  • Vibrations create excessive stress that creates a greater risk of damage.
  • Hand-arm vibration syndrome (HAVS) can have short- and long-term effects on the health of your employees.

Electric movers experience a minimum number of vibrations, moderating the danger of these side effects.

4. Low center of gravity

Objects with lower centers of gravity are more stable, reducing the chances of tip-over accidents that can injure workers and damage products. Electric warehouse movers are also anchored by a heavy battery pack that keeps them upright.

5. Longer lifespan

You can get more bang for your buck with electric movers, which last up to 12 years. That’s 50 percent longer than the eight-year lifespan of diesel equipment.

6. Extended battery life

Depending on the size of the load, batteries in an electric mover can last for a full eight-hour shift. Recharging batteries is a simple process that allows for less downtime.

Quality Electric Warehouse Movers from DJ Products

We have a full line of movers that are suited for a wide range of applications, including warehouse and industrial, hospitality, and automobile dealers. For more information, call 800.686.2651 or use our handy online chat feature to contact our knowledgeable Sales Engineers.