Tag: Material Handling

Using CartCaddy Products to Meet Customer Requirements

In our last post we talked about automation and how it is changing the face of the warehousing and distribution industries (see our Aug. 4 post). Automation allows businesses to handle greater volumes in shorter time periods. However, a major challenge in automating operations is the accommodation of unique customer requirements. Obtaining a customer’s business can depend upon your ability to meet their unique requirements. Doing so while maintaining a cost-effective operation can require both ingenuity and skillful management of material handling resources.

Tom Kozenski, VP of product strategy for optimization firm RedPrairie, suggested in a July 2008 Modern Materials Handling article that there are two ways to handle customer requirements: increase labor or engineer them into the normal workflow. “The first brings your operations to a grinding halt,” Kozenski said, citing the extreme cost. “The second allows you to differentiate your business from the competition.”

One way of engineering customer requirements into the workflow is to coordinate the delivery of components or raw materials to the production or assembly line with their use, Kozenski noted. Delivering materials to the assembly line in the same sequence that they will be used increases efficiency and production and, thereby, cost effectiveness. A combination of powered CartCaddies and pushers allows for maximum customization of this process.

On an assembly or production line, electric CartCaddy power tugs can be used to push or pull carts loaded with customer’s specific components or raw materials. Carts can be preloaded and delivered to the line in sequence. In a vehicle assembly plant, for example, CartCaddy power tugs can be used to deliver windows, doors and other components to the appropriate point on the assembly line for sequenced installation. In a fulfillment operation, batched orders can be carted and delivered for sequenced processing. Highly maneuverable, ergonomically designed CartCaddy products maximize the load a worker can move safely, thereby limiting the number of workers involved in material delivery.

The CartCaddy electric tug or CarCaddy vehicle pusher can then move carts, equipment or vehicles from station to station down the line. CartCaddy products are available to move equipment across the floor on wheeled tugs or on a rail. 

Tips for Creating a Successful Ergonomics Program

Last time we talked about the financial and production benefits of implementing an ergonomics program (see our Nov. 24 post). A recent study on the bottom-line value of ergonomics showed a $4 savings for every dollar invested. Most businesses that purchase ergonomic equipment recoup their investment costs within the first year. The financial benefits alone make ergonomic equipment a shrewd investment in your future. But forward-thinking businesses that investment in ergonomics understand that they are also making a powerful proactive investment in the health, safety and retention of their workforce.

Creation of a successful ergonomics program requires three important elements, Mike Kind wrote recently in the New Hampshire Business Review:

Support of top management. To be successful, an ergonomics initiative must become part of your corporate culture and be thoroughly embraced and supported by top management. The introduction of an ergonomics program can be an excellent step toward creating a wellness-based focus in your organization, notes Kind.

Other wellness-centered activities include offering wellness training classes, scheduling health screenings and flu shots, providing healthier snacks and beverages in vending machines, sponsoring Weight-Watchers groups, offering gym membership discounts. Employers only stand to gain from sponsoring activities that promote a healthy workforce.

Established goals and measurable results. Any new initiative requires a bit of tweaking once it’s off the launch pad. Particularly in the early weeks of a launch, it’s important to conduct regular workplace assessments of a new ergonomics program to ensure that maximum efficiency and productivity are achieved. Close monitoring of employee complaints, injury reports, medical costs, workers’ compensation claims, absenteeism, lost man-hours and production results will provide the hard data needed to assess the success of your program and make any necessary changes.

Kind adds a word of caution: Don’t be surprised if you find an initial increase in incident reports. As employees learn about ergonomic issues, they are more likely to recognize the symptomatic causes of musculoskeletal complaints and report them. As your ergonomics program progresses and becomes an effective component of corporate culture, incidence reports will decrease significantly.

Next time we’ll discuss the importance of effective education, training and leadership in implementing a comprehensive ergonomics program in your workplace.

Avoiding the Number One Citation from OSHA

According to statistics released in publications for the Occupational Safety and Health Administration (OSHA), the number one reason for citations in warehouses across America is the forklift.  This makes perfect sense if you consider that more than 100 individuals die each year as a result of forklift related accidents and that nearly 100,000 people are injured in forklift incidents every single year.

If your employees, even ones that have been driving your forklift for a substantial period of time, don’t closely adhere to the proper safety guidelines when driving, they are putting themselves, other employees and your entire operation at risk.  Forklifts can be a huge asset to the warehouse and material handling environment, but only if they are used in a consciously safe manner.  Many forklifts are also loud and run on combustible fuels, which can add another element of risk to operation and storage.

Though forklifts have many potential benefits, if you run a warehouse or distribution center, there may be safer and easier alternatives to your material handling needs.  Battery powered carts from DJ Products create no noise pollution and operate free of combustible fuels – they are powered by a long life battery that can easily handle an entire, fast paced shift on a single charge, making them much more efficient and much less expensive to operate than a traditional forklift.

Keeping your employees safe is integral to running a successful business and the battery powered carts from DJ Products are designed with employee safety in mind.  All carts are ergonomically designed to prevent over use injuries and the overall operation is so simple that a single employee can transport heavy loads safely with very little physical effort.  This gives your employees the power to perform work as quickly as they could with a forklift, without the potential hazards often associated with forklift operation.  By trading in the biggest risk of employee injury for a much safer alternative you can greatly increase your company’s overall productivity while at the same time reducing risks to your valuable employees – that’s a winning situation for everyone.

A Light Cart Caddy To Do Big Jobs

Good things come in small packages, and when it comes to healthcare material handling solutions they don’t come smaller and better than the CartCaddyLite from DJ Products. This compact electric puller is mighty enough to allow a single employee to move up to 1,500 pounds.

Workers routinely have to move bulky items like linen carts through hospitals, nursing homes and other facilities. Narrow hallways and tight spaces create a high likelihood of damage and injury. The CartCaddyLite can pivot a full 180 degrees under its arm attachment, allowing for smooth turning without jackknifing.

According to OSHA, 20 percent of workplace injuries involve back strain. Thanks to the power of its 24-volt electric batteries, use of the CartCaddyLite greatly reduces the possibility of injury. Our cart puller accelerates smoothly up to three MPH in both forward and reverse, allowing the operator to follow without the risk of sudden, jerky movements.

The CartCaddyLite includes other ergonomically designed features such as a variable speed twist grip to help eliminate repetitive stress injuries. A safety stop switch at the back of the handle bar box allows the operator shut down the puller immediately in case of emergency.

Make sure your healthcare facility can focus on treating patients instead of your own employees. The CartCaddyLite is one choice from our comprehensive line of electric-powered material handling solutions. Call 800.686.2651 or use our convenient online chat feature for assistance from our friendly Sales Engineers. They can help you join Team Cart Caddy with the right selection for your particular needs.

Ergonomic Material Handling Equipment Meets Needs of Multi-Generational Workforce

Finding, training and keeping qualified workers is slated for discussion at the Material Handling Industry of America (MHIA) annual conference NA 2010 scheduled for April 26-29 (see our January 4 post). The conference will devote two educational sessions to managing the supply chain workforce:

  • How Industry is Changing Material Handling Training and Education will focus on the demanding skill sets now necessary to perform even entry-level jobs in highly sophisticated, automated warehouses, distribution centers and fulfillment houses.
  • Building the Workforce of Tomorrow will focus on the challenge of integrating multi-generational workforces successfully as baby boomers and the knowledge they harbor leave the industry.

The move toward more automated supply chain operations and the increasing sophistication of the technology that drives them presents a considerable workforce challenge for supply chain managers. Technology is necessitating a more highly skilled supply chain worker making it difficult to find suitable workforce candidates among the industry’s traditional unskilled labor pool. Exacerbating the problem is the coming retirement of skilled baby boomers who have been the backbone of the supply chain industry for decades. Supply chain managers worry that there simply won’t be enough new workers coming into the system to replace those who are leaving it. The poor economic climate has actually alleviated that part of the problem somewhat. Lost savings and pinched budgets have forced many baby boomers to return to the workforce or push retirement back a few more years.

While their expertise is welcome, the distinct physical needs of an aging workforce have thrown another wrench into the supply chain machinery. Ergonomic material handling equipment that removes the physical burden from the worker could be the key to accommodating senior workers. Adjustability allows ergonomically designed carts and tugs to accommodate workers of every shape, size, sex and physical ability, providing supply chain managers with maximum use of their workforce.

Process Automation Key to Logistics Success

For logistics providers competing in a tight economy, process automation is an essential strategy. A MarketInsight study just released by Hubspan, Inc. surveyed more than 200 North American logistics companies with annual revenue between $30 million and $10 billion. Process automation to streamline shared processes, achieve operational efficiency and improve collaboration between customers, carriers and distributors were identified as the most critical challenges facing the logistics industry today.

“The logistics industry recorded strong growth over the past decade due to globalization and an increased demand for imported goods,” said Robert Pease, Vice President of marketing for Hubspan. “However, the industry shifted in early 2008 due to a slowing economy, rising fuel costs and a shortage of qualified personnel. This shift drives the need for logistics companies to apply efficiencies that automate processes and streamline operations to overcome current economic hurdles.”

Incompatible systems and difficulties in integrating systems were cited as the greatest challenge by a majority of survey respondents. “In an industry driven by efficiency, it is surprising that so few logistics providers are able to resolve core integration issues that impact on-time performance, process automation and customer service,” Pease said. “Increasing process automation and system compatibility illustrate two key opportunities for logistics providers looking to outperform the competition and thrive in today’s tough economic environment.”

Utilizing ergonomically designed powered carts and tugs to replace the manual transport of materials and products is one way logistics companies can increase automation and improve production efficiency. With the logistics industry facing a shortage of workers, ergonomic material handling solutions allow each worker to efficiently accomplish a greater workload while dramatically decreasing potential risk of injury. Replacing expensive, high-maintenance, fuel-guzzling forklifts and gas/diesel-powered equipment, with less costly, more maneuverable, electric-powered carts and tugs can result in a considerable savings in high fuel costs. These smaller, more maneuverable carts also provide more versatile solutions to material handling problems. For more information on ergonomic solutions to material handling problems, visit the DJ Products website.

Successful Ergonomics Program Requires Strong Leadership

With President-elect Obama and a Democratic Congress poised to enact tough ergonomic standards within the next year, we’ve been discussing the financial, production and personnel benefits of implementing an ergonomic program (see our Nov. 24 & 26 posts). Being proactive in creating a wellness-focused corporate climate will enhance your ability to compete in the future. Implementation of a strong ergonomic plan and a move to ergonomically-designed equipment has been proven to increase production efficiency and decrease healthcare costs.

The success of a comprehensive ergonomics plan is dependant upon the support of top management, the creation of demonstrable goals and measurable results, and, most critically, the provision of effective employee education and training coupled with strong program leadership.

Effective education, training and leadership. Thorough education and onsite training of employees is critical to the success of a new ergonomics program. Education about the features and processes of a new ergonomics initiative must be backed up with onsite training.

As workers become familiar with new features and practice new processes, the provision of adequate onsite supervision is critical. Workers need time to learn new skills and procedures and change long-established habits. Continuous supervision not only reinforces raining, but reveals areas that require adjustment. Ask your employees for input. People who perform the tasks often spot potential problem areas in new procedures and provide keen insight into productive solutions.

In an article published in New Hampshire Business Review, Mike Kind also recommends selecting a “champion” to spearhead a new ergonomics initiative. Designating a person with clear oversight over the program facilitates implementation of the original initiative and subsequent revisions. It creates a clear chain of command easily accessible by both management and workers. It centralizes the dissemination of information and collection of review data, improving analysis quality and speed.

A recognized industry leader in the design and production of ergonomically-designed material handling equipment, DJ Products provides a useful Ergonomic Load Calculator on our website. Created to assist ergonomic and health and safety professionals in designing ergonomic programs, our free calculator estimates the amount of horizontal force necessary to move wheeled loads. By inputting vital data about your specific application, including floor condition, terrain, footing, load weight and transport distance, our Ergonomic Load Calculator calculates the specific needs of a given application.

DJ Products’ ergonomic specialists are also available to assist you in evaluating your ergonomic needs. We’re the experts in finding creative solutions to ergonomic issues in the workplace. Give us a call today and let us help you position your business for the future.

DJ Products’ Power Movers Provide Versatile Solutions

If you need to move wheeled loads or equipment, DJ Products’ CartCaddy pullers, pushers and power movers provide the perfect solutions. The ergonomic design of all our products takes the physical burden of moving wheeled loads and equipment off workers, preventing debilitating strains and other serious musculoskeletal injuries. DJ Products’ CartCaddies allow a single worker to easily and safely transport supplies, products or equipment that would ordinarily require the manual muscle of two or more workers. For many applications in manufacturing, fulfillment, retail, medical care, hospitality, food and beverage, pharmaceutical and other industries, DJ Products’ power movers provide smart, safe, cost-effective solutions to moving heavy loads and equipment.DJ Products makes ergonomic CartCaddy cart and equipment pullers, pushers and movers in a variety of sizes to handle any job:

  • The CartCaddyShorty is the smallest, most maneuverable tug on the market today, capable of handling loads up to 3,000 pounds.
  • Our CartCAddy5WP has added weight over the drive tires to create the greater traction necessary to move heavier loads, from 3,000 to 20,000 pounds.
  • The CartCaddyHD is the workhorse you need to move heavy duty loads and equipment up to 50,000 pounds.
  • Our RiderCaddy is designed to transport the heaviest loads and can easily move loaded trailers. A built-in platform allows the operator to either sit or stand on the caddy while moving loads at speeds up to 6 mph.  

All DJ Products’ power movers are equipped with standard 3-1/2-volt batteries (36-volt system) that provide 16 hours of continuous use before recharging — plenty of power for two full shifts. Our CartCaddies are designed as walk-behind units (or ride-behind in the case of our RiderCaddy) to provide operators maximum control and visibility. Variable-speed, ergonomically-designed twist grips prevent carpal tunnel syndrome and allow operators to maintain smooth control during maneuvering. CartCaddies are capable of both forward and reverse operation and speeds from 0 to 3 mph. A safety stop switch, an essential safety feature, is conveniently located on the back of the handle bar box, allowing the operator to stop the mover instantly to prevent injury.Visit the DJ Products’ website to review the specifications of all our ergonomically-designed CartCaddy products. In addition to complete specifications, you’ll find videos showing each product in action. Our knowledgeable ergonomic sales engineers can help you select the right product for your application.

Reducing Strains, Aches and Pains

The biggest danger in the workplace may not stem from the loudest crash or ugliest fall, though these instances can cause injury they are pretty rare when compared the injuries relating to the use of poorly designed material handling equipment.

Many distribution center managers understand that the use of forklifts and powered carts makes their workers jobs easier, but they fail to realize that easier may not always be safer.  In order to prevent overuse and repetitive stress injuries the equipment that your employees are using needs to be ergonomically designed.

All of the battery powered lifts and carts offered by DJ Products are designed to move without putting any undue stress on your employees’ bodies and they also put the material in the best possible position for lifting.  This keeps nagging aches and strains, which can ultimately result in the need for time off, to a minimum at the same time as increasing the staff’s overall productivity.

Operating your facility with equipment that forces your employees to strain to get the job done or that puts their bodies in uncomfortable positions while completing everyday tasks puts everyone at risk for injury.  This can lead to more absences, lower productivity and higher rates of workman’s compensation claims costing your operation quite a bit of money in the long run.  By upgrading to the highly efficient, battery powered equipment from DJ Products you can all but eliminate these risks from your workplace and you can greatly improve the physical portion of the job for your employees.

Outdated equipment can put your employees and your productivity in jeopardy, and though a material handling equipment upgrade will have an initial investment – the benefits of healthy and more productive employees are well worth the cost.

Upcoming Material Handling Conventions

We help you stay on top of your game with cart caddies to improve your warehouse and facility productivity and safety. Industry conferences help you get ahead of the curve by connecting with industry leaders to discover new techniques, best practices, and exciting new products.

Here are upcoming material handling conventions to attend:

Handling Expo 2014

November 27 to 30, 2014

Cairo, Egypt

A huge convention with exhibitors from the US and around the world, this international event will draw reps from global firms. Learn about the art and science of worldwide material handling and distribution and enjoy an exciting trip to Egypt.

Material Handling Equipment Distributors Association

2015 Annual Convention & Exhibitors’ Showcase

April 18 to 22, 2015

San Antonio, TX

The 2015 MHEDA conference will be held two weeks earlier than usual next year. The JW Marriott Hill Country Resort & Spa in San Antonio will host the event, featuring four days of informative talks and discussions with leaders from around the industry.

SIL 2015

17th International Logistics and Material Handling Exhibition

June 9 to 11, 2015

Barcelona, Spain

This international conference features showcases and education on material handling segments such as forklifts and cart caddy solutions, industrial transportation, and related fields such as telematics and logistics.

MODEX 2016

Bi-Annual Show

April 4 to 7, 2016

Atlanta, GA

The next MODEX will be held in April 2016 at the Georgia World Congress Center in downtown Atlanta. You can view webinars online from the last MODEX to get a taste of the show.

Plan on attending? We’ll be at many upcoming conferences to showcase our cutting-edge ergonomic cart pushers.