Tag: Productivity Tips

Hazards in the Workplace

Many things located in your workplace; things that you use every single day without a second though, things as common as pallets, ladders, hand trucks can all prove to be dangerous if not used properly.  Many of the pieces of equipment that you use on a regular basis, the things that you come in contact with so often that you take their necessity for granted, can pose a serious health risk to you and others if they aren’t in good condition or if they aren’t properly used.

Regular inspections of all equipment should be made to ensure that everything is in good working condition, regular maintenance should be performed on any equipment that contains moving parts and you should ensure that all of your employees are educated on the proper use of the equipment.

The equipment that you use everyday needs to be: properly used by your employees, in good working condition and capable of handling the work that you are using it for.  Many workplace injuries can be avoided simply by the use of the right equipment for the task at hand.  The electric carts and lifts offered by DJ Products are easy to operate – your employees can be trained quickly to operate these lifts properly, safely and efficiently.  They are quiet – the rest of your employees won’t be distracted by excessive noise while DJ Product’s equipment is operating.  They are highly efficient and have long battery life – your employees won’t be stuck with an unfinished load of material in the middle of your warehouse due to the fact that their cart died.  All of these attributes will make your warehouse more efficient and much safer for all of your employees.

Safety should be a prime concern when you work in material handling – and safety starts with the right equipment for the job and properly trained employees.  You can make your operation as safe as possible and dramatically increase your company’s efficiency by using the right equipment for the job.

Improve Warehouse Fulfillment with Powered Tugs

Employees who work in warehouse fulfillment need to locate items and get them ready to ship, loss and unload items, operate material handling solutions, among other duties. You are probably very aware of what these employees do. Much of their work is physical but it also involves the intellect. They need to check inventory to see that it matches up with purchase orders or packing slips, sometimes they need to count inventory and depending on the system at your workplace, they may need to interact with vendors and customers. At the very least, they need to interact with their fellow employees.

Material handling solutions are not just about saving wear and tear on the body; they also prevent the mind from being too worn out. Out-of-date machines that have to be carefully maneuvered to avoid injury or somehow jerry-rigged so they won’t fall apart can cause a lot of anxiety. If your employees work constantly with the nagging fear that the machines they are using are close to the breaking point this may put them on edge. And if they have been injured on the job but don’t want to tell anyone, the aches and pains they feel will compete with the mental processes they need to go through to get orders fulfilled correctly.

DJ Products offers a host of ergonomic material handling solutions, including powered cart pullers and warehouse tugs to protect body, mind, and worker morale. Feel free to contact one of our Sales Engineers at 800-686-2651 to discuss which of our products would be best suited to your warehouse operations.

Automation Is Changing Warehousing

Warehousing and distribution centers are being forced to perform more quickly than ever before and meet a growing list of unique customer requirements. Automation is the key to success.

“To get more throughput while decreasing cycle times, more facilities are turning to the strategic use of automation for picking, conveying, storage and sortation,” wrote Modern Materials Handling editor Bob Trebilcock in a May 2006 Modern Materials Handling article on warehousing systems.

Over the past decade, automated systems have moved from simple stock locator systems to islands of single-task automation to the unified, integrated systems being installed today. Automation is speeding up every aspect of warehousing, including inventory control, receiving, material movement, picking, packing and shipping. Automation allows greater volumes to be handled in shorter timeframes. Today, automation allows customization of an end-user’s needs to be accomplished with amazing speed, accuracy and efficiency.

Engineering a customer’s requirements “into the workflow” and performing them as a matter of course, is the most efficient and cost-effective way to meet specific customer requirements, Trebilcock writes in a July 2008 Modern Materials Handling article. Some examples of using automation to meet unique customer requirements:

  • Pick-to-light solutions ensure order-picking accuracy and maintain throughput.
  • Synchronizing material delivery to the production line in the same sequence as component assembly and packing saves time on the order assembly line.
  • Automatic print and apply processes save labor in applying shipping labels and guarantee accurate shipments.

Anything you can do to automate your warehousing or distribution operation will improve speed and accuracy for your customers and allow you to handle a higher volume while still meeting unique customer requirements.

Increase Productivity with Ergonomically-Designed Power Movers

According to the OSHA (Occupational Safety & Health Administration) website, “Ergonomics includes restructuring or changing workplace conditions to make the job easier and reducing/stressors that cause cumulative trauma disorders and repetitive motion injuries.”

While some employers may expect employees to find ways to avoid injury on their own (while keeping up with quotas and deadlines), a savvy employer will give employees the necessary equipment to prevent injury. Preventing injury can also prevent the overuse of sick leave for injury-related strain and the dips in morale that can occur when a number of employees are injured.

At DJ Products, we manufacture power movers and motorized cart movers that have been designed to help the human body complete work tasks without undue stress and strain.

Your employees can use our products to:
Maneuver heavy linen carts in hospitals and hotels
Push heavy rolls of paper or fabric
Pull heavy window, glass ,and door carts
Push buses, trailers or cars through trade shows or on assembly lines
Transport dumpsters across parking lots

These are just a few of the ways our products can help your employees transport heavy loads and avoid injury. All of our products are designed with maneuverability, ergonomics, affordability, and productivity in mind. And, with some minor configurations, our products can be adapted for almost every heavy cart pushing or pulling application.

You can call us at 800-686-2651 and one of our Sales Engineers would be happy to help you select the material handling solution that will fit you needs and explore custom applications where our base products match primary criteria.

Material Handling Solutions Can Prevent Strain

CarCaddy Car PusherSummer is winding down and the season for carnivals and county fairs is also soon to end. Perhaps at the fair this year you saw someone demonstrate great strength or maybe you attempted to swing a heavy hammer to win a prize. These kinds of challenges are fine for summer fairs but this is not the kind of atmosphere you want to create for your employees.

While it may be fun to demonstrate just how strong you are, it can also be dangerous particularly on the job. In an effort to get things done quickly some employees may take on too much. Those who do not have any injuries that are immediately evident may sustain physical damage that will cause problems later on.

When you give your employees the material handling solutions they need, they will be able to get their work done efficiently with little strain:

•A car and vehicle pusher will eliminate the need for anyone to show how tough he or she are in trying to move a stalled vehicle alone.
•An electric tug can push or pull carts or a vehicle down a rail.
•Powered carts eliminate the strain of manually pulling heavy product, parts carts, or wheeled equipment
•Ergonomic electric flatbed carts for hauling medical supplies and records can eliminate numerous trips or a disastrous attempt to pile materials to high on inadequate equipment.
•A carpet mover makes carpet transportation a job for one person.

We offer a variety of different material handling solutions and they can be adapted as needed for your workplace. Call us at 800-686-2651 and one of our Sales Engineers would be happy to advise you.

Staying Competitive as Recession Wanes

The economy is finally showing signs of life; although as we mentioned in our last post, recovery is likely to be a slow process. As America recovers from the recession, businesses may find themselves trapped between wary consumers on one side and skittish bankers on the other, further slowing economic recovery. A continued lag in spending and lending means that belt-tightening will remain the norm for at least the next six to 12 months if businesses are to stay competitive and, in some cases, survive.  

In an informal poll conducted last month, Manufacturing & Technology eJournal readers said they planned to rely on a variety of cost-cutting measures over the next year to maintain their competitiveness (click the link above for complete survey results):

  • 36% expand territory
  • 32% seek cost reductions from existing vendors
  • 24% eliminate underperforming products/services
  • 24% employee layoffs
  • 21% reduce salaries or work days
  • 12.5% seek work closer to home

Turning to your own workers for suggestions on how to increase cost-saving measures has proved a successful tactic in many industries during the recession. While concessions made by auto workers and airline employees have garnered the lion’s share of the headlines, workers in nearly every industry and business field have agreed to cut salaries, decrease work hours or forego benefits in order to maintain the solvency of their employer and keep their jobs.

It’s all about sharing the load and allowing workers to buy into the decision-making process. Workers express greater support for solutions they have helped create. And they’re more likely to embrace cost-cutting measures — and exert peer pressure on fellow employees to toe the line — when they feel:

  1. Their efforts will have a direct impact on solving the problem.
  2. More people will be able to keep their jobs because of the sacrifices they are making.
  3. The burden is being shared equally by workers and management.  

That last point may be the most critical. We’ll look at why next time.

Prevent Back Pain with a Power Puller

When your employees pull or tug on carts and dollies that are too heavy the result can be pain, back strain, and a number of other injuries. WebMD categorizes these injuries as:

Sudden (acute) injuries: These kinds of injuries are “sudden and severe” and include things like compressed nerves, ligament and muscle injury, spine fracture and torn or ruptured discs. Although WebMD notes that the “pain from an acute injury usually does not last longer than 6 weeks,” that is quite a long time to be hurting if you need to perform physical labor for work. And it is possible for a worker to become re-injured during that time.

Overuse injuries: With these, an employee may not remember a specific incident such as ‘throwing his/her back out,” but the pain stiffness and muscle spasm are certainly memorable, lasting 4 weeks if there is no treatment.

Material handling solutions such as a DJ Products power puller is an invaluable for preventing the injury and re-injury that can occur when employees strain their backs. Wheeled equipment such as dollies, hand trucks, linen carts, and hospital carts may be overloaded or the weight on them may not be distributed evenly. This is where a CartCaddyLite Shorty power puller comes in handy: it’s designed with enough power to maneuver carts with less than 1500 lbs. through confined environments where tight maneuverability is of a huge concern. You don’t want your employees to injure themselves or end up with tipped over carts.

Contact one of our Sales Engineers at 1-800-686-2651 to learn more about power pullers and our other useful material handling solutions.

Avoid Strain and Lost Productivity with Ergonomic Material Handling Equipment

On the topic of musculoskeletal disorders, the Centers for Disease Control says, “…employers often find themselves paying the bill, either directly or through workers’ compensation insurance, at the same time they must cope with the loss of the full capacity of their workers.”

While some injuries are beyond your control, there is plenty that employers can do to prevent muscle strain that results from attempting to transport heavy loads. DJ Products make Ergonomic Material Handling Equipment, including motorized carts, equipment pushers, trailer movers and shopping cart retrievers. You don’t have to deal with the loss in productivity that can occur when employees are injured.

You also don’t have to go through the experience of leaning too heavily on healthy employees because of employee injury. Planning ahead and looking for material handling solutions in advance can save you from lost revenue and morale.

We make battery powered “walk-behind” units that allow workers better control, even in tight, difficult spaces. This operating flexibility means that our electric cart movers can be used in more applications that standard material handling equipment.

Not only do our material handling solutions help you prevent injury, they are also versatile, which can save you money in other ways. DJ Products carts and tugs can eliminate the use of a more costly and cumbersome piece of equipment designed for a different material-handling task.

As the CDC notes: “…very often productivity gets an additional and solid shot in the arm when managers and workers take a fresh look at how best to use energy, equipment, and exertion to get the job done in the most efficient, effective, and effortless way possible.”

Reduce Risk of Food Processing Plant Injury with Industrial Tuggers

A study from commercial insurer CNA that examined the risks associated with working in the food processing industry found that “the types of incidents most likely to cause worker injuries are manual material handling and physical stress; struck by and struck against; and falls on the same level.” The report also noted that while the industry has increased its use of power movers, there was still a reliance on manual transport that lead to injuries that may have been prevented.

As the reports also states, “Profitability in the food processing industry depends on the rapid production of final product and its timely shipment to customers. The continuous rapid movement of large amounts of raw materials and finished products throughout the production cycle exposes workers to injuries resulting from contact with moving objects.”

We know that you cannot afford to slow down operations. We also know that you would like to avoid costly worker compensations claims and the loss of productivity and morale that go along with those claims. So, try using a DJ Products powered mover, like the CartCaddyShorty for example.

The CartCaddyShorty can be used to transport a variety of heavy loads, including things like large quantities of cold cuts or a cart full of cookie dough. This small, but powerful tugger is one the most maneuverable tugs you’ll find today.

While you can continue to allow your employees to push heavy carts because they are ‘getting the job done,’ consider that ergonomically designed equipment will still help them complete their tasks with the added benefit of preventing strains and sprains that can harm your staff and your financial outlook.

Get Ergonomic Material Handling Solutions and Retain Older Workers

Some older workers, particularly those who work in jobs that require them to use a certain amount of physical strength, are feeling nervous these days. They worry that if it seems like they cannot handle their work, they may see themselves replaced by younger workers. This fear may cause some older workers to attempt too much in order to prove their value to an organization. They may injure themselves not because they are too old, but because they strain themselves to prove their worth.

Today’s organizations need people of various ages to work together. Older workers have experience and know-how that younger workers do not have; young workers have fresh perspectives that can energize operations. Rather than lose older workers, you can see to it that all of your employees have ergonomic material handling equipment that prevents fatigue, muscle strain, and other injuries. You are probably well aware that it is costly to recruit, hire, and train a slew of new employees, so why not invest in making sure the ones you already have remain on the job?

A DJ Products Power Puller can maneuver in extremely tight spaces and ease the work of transporting hospital carts, laundry carts, maintenance carts and parts carts. These types of carts typically are less than 1500 lbs. and are generally maneuvered manually. Due to the nature of these carts’ uses, some organizations mainly assign elderly employees to maneuver them but our power pullers can also help younger employees as well. If our battery power puller is used, risks of fatigue and injury to valuable workers can be reduced.