Tag: safety

Got to Move a Heavy Dumpster – Use Our Safe Lifting and Pushing Tips

Heavy Dumpster PushingIf you need your employees to move a dumpster, there’s always a risk of injury. Without a dumpster pusher, it’s important to understand how to safely maneuver the dumpster without causing any physical strains or injuries.

To help, we would like to share some safe lifting tips with you. Here are some guidelines in the event that you aren’t sure how to keep yourself or your employees protected during heavy moves.

DJ Products Offers These Safe Lifting Tips

Preventing injury is often easy once you know the proper techniques. If you don’t have a dumpster pusher in house, you should focus on these safe lifting tips:

  • Take a moment to think about the move before you start.
  • Try to keep the weight as close to your waist as possible.
  • Find a stable position to stand before attempting the lift.
  • Make sure you have a tight hold on the load.
  • Lift with your legs. Avoid lifting with your back.
  • Don’t twist your body when you lift.
  • Look ahead and keep moving smoothly.
  • Don’t lift more than you can handle.
  • Put the load down and then make any necessary adjustments.

The Benefits of a Dumpster Pusher

A dumpster pusher offers your business so many great benefits. It can significantly cut down on the manpower it takes to move a dumpster. Also, you may find that the number of injuries your business reports each year will show a marked decrease. For some employers, after reviewing their workers comp claims, they discovered that a high number of injuries were due to moving dumpsters.

We’d love to know how we can help you. Contact us!

Dumpster or Compactor – The Pros and Cons

Before Making a Decision, It's ALWAYS Important to Consider the Pros and Cons.
Before Making a Decision, It’s ALWAYS Important to Consider the Pros and Cons.

Proper trash room maintenance keeps your workplace clean and reduces the risk of injury. Is a dumpster or compactor best suited for your needs? Here’s a look at the pros and cons of each to help you choose the right solution for your application.

Dumpsters and Compactors: What’s the Difference

  • Dumpsters are large metal containers with volumes ranging from 10-yards to 30-yards. They are practical for a wide range of both household and commercial refuse and they are generally emptied by a trash hauling service that picks up every one to two weeks.
  • Trash compactors come in indoor and outdoor models. Thanks to the compressing action they can hold a greater volume of trash, but they’re not recommended for disposal of items such as oils, wood products, electronic items and toxic materials.

Which One Is Right for You?

  • If your business generates a lot of trash on a daily basis and your current garbage containers are being overfilled, a compactor is better for controlling the volume.
  • Dumpsters don’t seal tightly, which means they tend to attract rodents and other pests.
  • How does your trash removal service calculate charges? If it’s by the pickup, a compactor could save you a significant amount of money, but if it’s by the pound, it could be a more expensive option.

Put Safety First with the WasteCaddy from DJ Products

Now that you’ve selected the right container, make another choice for trash room safety. Our best-selling WasteCaddy can transport loaded dumpsters weighing up to 5,000 pounds, preventing the need for manual pushing and pulling.

Visit our website for more information.

Bending, Pushing, Pulling, the Costs of Doing It Wrong May Ring Up a Steep Bill

Be Mindful, Don't Let Your Employees Overexert Themselves... It Could Lead to Serious Injury!
Be Mindful, Don’t Let Your Employees Overexert Themselves… It Could Lead to Serious Injury!

Overexertion from lifting, pulling, pushing, carrying or throwing objects in the workplace ranks as the number one cause of disabling injury, according to the 2016 Liberty Mutual Workplace Safety Index. This type of injury cost employers more than $15.08 billion in direct costs. That is approximately 25 percent of the total direct cost burden relating to workplace injuries for U.S. companies .

Use smart lifting and moving methods

The United States Bureau of Labor Statistics reports that more than 36 percent of injuries that required missed workdays were shoulder and back injuries caused by overexertion and cumulative trauma from lifting heavy objects on a regular basis in the course of work. The Bureau of Labor Statistics says employees can greatly reduce their likelihood of suffering from spinal injuries, pulled muscles, and back sprains by using smart lifting practices and utilizing mechanical methods like material handling tugs when moving heavy loads or objects.

When product or equipment must be lifted manually, employees should place the object in the “power zone” area of the body, which is mid-thigh to mid-chest. They should keep their spine straight whenever possible and bend with their knees instead of their waist. Mechanical lifts and material handling tugs should be used for anything weight more than 50 pounds. The work floor should be designed and laid out in such a way to allow clear passage of forklifts and other equipment essential to safely moving heavy loads.

Improve efficiency for your business and reduce the risk of overexertion injuries to your valuable team members by contacting one of our courteous and knowledgeable sales professionals at DJ Products.

Making Maintenance Easier in Hotels and Apartment Complexes

Working as a porter or on the maintenance crew in a hotel or apartment complex can be an excellent job with good pay that never gets boring.  Depending upon the environment that you work in, your duties may include everything from snow removal in the Winter and landscaping in the Summer to plumbing, electrical and general contracting.  In this line of work there is never a dull moment, but there can be some very stressful and laborious moments if you don’t have the proper equipment on hand to deal with one particularly messy job – trash removal.

Manual trash container removal, especially in complexes that have a large number of apartments, can be a very difficult process.  When a wheeled dumpster gets loaded to the brim or contains some bulky items from tenants who are moving out or redecorating can get exceedingly heavy and potentially dangerous to move manually – this can put porters and maintenance crew members at great risk for injury.

In order to make maintenance crew members safer while performing this less than favorable part of their job as well as more efficient, it helps to have a motorized dumpster mover or waste container puller.   The trash container movers from DJ Products allow one employee to quickly safely and effectively pull the trash container from even tight quarters and get it stationed where it needs to be for pick up.

Even a completely empty dumpster is heavy enough to pose a risk if employees are attempting to manually move it on their own.  With a dumpster mover or trash container puller from DJ Products you can ensure the safety of your maintenance crew and make this task go from the least desirable on the list to one that everyone will volunteer to perform.

Eliminating the Overexertion of Trash Removal

Full dumpsters and trash containers need to be stationed at the right place and at the right time in order to be picked up.  This is critical for apartments, condos and retail establishments that accumulate trash quickly because missing a pick up could potentially create a build up of waste and unsanitary conditions.  For this reason, employees are often asked to do whatever it takes to get the waste container to its destination, which could potentially compromise safety and put employees and property at risk.

The process of getting the heavy waste container, which may weigh in at a few thousand pounds or more, to its destination could involve employees having to push or pull the dumpster over several hundred feet over rough or hilly terrain.  This can be a very dangerous undertaking for one, two or even three employees regardless of the weather, but the high temperatures of the Summer or the ice and snow of the Winter can greatly increase the chance of overexertion and injury.

The battery powered WasteCaddy from DJ Products lets a single employee safely maneuver a fully loaded trash container over any distance and any type of terrain with no worries at all.  The very reliable and ergonomically designed waste container mover makes this job that usually requires multiple employees an easy task for just one employee.

Using properly designed equipment to maneuver heavy dumpsters and recycling bins drastically reduces the chances of injuries, while at the same time increasing productivity by allowing the job to be completed by one employee instead of two or three.  The job gets done faster, easier and with less of a chance of injury or property damage and this is an optimal situation for both management and the employees.

Functional Equipment doesn’t necessarily mean Basic Equipment

Many of the duties performed in a warehousing environment are repetitive, especially if much of the material distributed is similar.  Employees in the receiving department follow the appropriate procedure from unloading to stocking and the shipping department will follow their detailed procedure for pulling, stationing and prepping the materials to be picked up by the freight carrier.

This seemingly simple operation might lead people to believe that any old equipment can perform the job – all the employees are doing is moving materials from one spot to another right?  This assumption couldn’t be further from the truth though, the procedures followed in many warehouses and distribution centers follow a similar path – but if safe, reliable and properly designed equipment weren’t available, the business would never be able to keep up with the competition.

Some warehouses would probably be able to function for a very brief period with just the most rudimentary materials, like hand trucks and pallet jacks – provided that the material is to large or cumbersome to be handled manually.  There are probably some distribution centers that could squeak by for a brief period with outdated propane fueled forklifts that are prone to breakdown and require regular maintenance but operating in this fashion would certainly mean the most difficult road for the employees and the biggest risk of not being capable of accurately fulfilling orders.

The ergonomically designed and battery powered lifts from DJ Products are the solution to any material handling problem plaguing a warehouse or distribution center.  These lifts and carts are easy to operate, quiet, safe and the most reliable available.  These days, just keeping up with the competition in the distribution industry may not be enough to survive – you have to give your employees every edge to be able to fulfill orders as quickly and accurately as possible.  The edge often begins with the equipment used to get the job done, that’s why many warehouses and distribution centers are turning to the lifts and carts produced by DJ Products for their material handling needs.

Simple Measures Can Improve Warehouse Safety, Productivity

The bottom line advantage of improving worker safety was a recurrent theme this past week as businesses celebrated North American Occupational Safety and Health Week. The annual cost to American businesses of workplace injuries and illnesses is $171 billion. Safety improvement need not come at the expense of efficiency and productivity was the oft-promoted lesson.

“When it comes to improved productivity, safety is an overlooked area,” said Michael Davis of Sedlak Management Consultants. “A lot of times, you don’t realize how much a workmen’s compensation claim costs or the hit you take to morale and productivity if someone gets hurt on the job.” Davis suggested four easy fixes for creating a safer, more productive work environment in warehouses and distribution centers:

  • Create designated walkways for pedestrians and equipment. This is particularly important when forklifts or other equipment must share the same floor space with pedestrians. A low-cost solution can be as simple as outlining walkways in yellow paint and installing guardrails to protect pedestrians from equipment traffic.
  • Install an alert system to warn pickers of coming traffic. Mirrors can also be installed to help workers track the activity of others, particularly when picking areas are crowded or are shared by both pedestrian and vehicle traffic. Davis says an alert system can be installed for $1,500 to $4,500, a fraction of the cost of a workmen’s compensation claim.
  • Safety gates that protect mezzanines are required by OSHA. Unfortunately, most safety gates are manually operated and may occasionally be left open. Installing a safety gate that closes automatically better protects high traffic areas.
  • Sensors around automated equipment can protect workers from inadvertent injury. Robotic pickers and palletizers are often used alongside human workers to improve productivity in picking and shipping operations. Davis suggests, “the installation of a light curtain around automated equipment. That’s  a system of photoelectric eyes that create a barrier around the equipment. If the beam from the photoelectric eye is broken because someone is in that area, the equipment automatically shuts off.”

Five Important Dock Safety Tips

Warehouse safety begins at the receiving and shipping docks. Safe dock procedures set the stage for the safe unloading, handling and storage of materials as well as the packing, loading and shipping of product. Identifying and addressing ergonomic challenges on the dock can directly impact worker safety and dock productivity. “You have to look at everything from what kind of trailer you’re going to receive, to whether the load is floor-loaded or unitized to what happens to it after it comes off the truck. Even the temperature inside the facility and the weather are important,” explained Brent Tymensky, VP of design engineering for Fortna Inc.

Dock safety begins with attention to five important issues:

  • Trailer access. The length, width, height and suspension system of a trailer generally determine the dock equipment needed. Other considerations include whether the trailer is dry or refrigerated and whether the load is unitized and fully cubed.
  • Dock conditions. Temperature and weather impact dock worker safety and efficiency. A canopy that keeps out cold, heat, wind, rain and snow improves working conditions and worker comfort. Air-inflatable dock seals can form a tight barrier around a trailer, keeping out the weather and reducing energy costs.
  • Personnel issues. The age, experience and physical condition of your workforce are factors that determine how and when automated and manual equipment are used. Adjustable conveyors that reach into a trailer can assist with manual unloading and loading procedures, reducing the physical strain on workers. While some palletized loads can be off-loaded as is, many pallet loads must be broken down manually into their components for use or proper storage. Adjustable carts and tuggers can make this work both easier and safer for dock workers.
  • Dock safety equipment. Vehicle restraint devices prevent trailers from exiting prematurely while workers are still on the trailer. Restraint devices range from simple wheel chucks to automated systems that bolt into the cement dock and attach to the trailer’s rear guard. A newly marketed interlocking device attaches to the trailer brake emergency airline to prevent the trailer from moving until the dock ramp is removed and the dock door closed.
  • Productivity and efficiency. Dock levelers, extendable conveyors and palletizing equipment all increase efficiency in retrieving and loading materials and goods. Trailer drop can significantly hinder the transition from the trailer to the dock. Levelers and vehicle restraints that support the rear of the trailer can eliminate trailer drop as equipment is moved into the trailer for loading or unloading.

Always be Prepared

The Occupational Safety and Health Administration, also known simply as OSHA, is responsible for setting and enforcing the standards of safety in the workplace.  The main goal of OSHA is to reduce on the job injuries and fatalities by assuring that workers are performing their jobs in the safest environments possible.  Since it’s inception at the end of 1970, OSHA has dramatically reduced the incidents of accidents in the workplace and they continue to inspect facilities and enforce their policies in an effort to make working people even safer.

Between the federal and state run divisions of OSHA, more than 100,000 facilities are inspected each year and those not meeting the standards could receive heavy fines depending upon their infractions.  The number one violation cited by OSHA has to do with forklift operation.  This should serve as a warning to all warehouse and distribution environments that if they are operating outdated and unreliable equipment or if they haven’t properly trained their employees on correct usage procedures of equipment that they could suffer citations and heavy fines from OSHA.

There is much more at stake though than a fine, operating your facility with under trained employees or old and unreliable equipment could make your facility run poorly, inefficiently and it can put the health of your employees in jeopardy.  In order to have the safest facility possible you need to be running equipment that was designed for the tasks that your employees perform and you need to properly train your workers to operate that equipment.

Electric lifts and carts from DJ Products are designed with safety and performance in mind – they are easy to operate, ergonomically designed and can last for an entire shift on a single charge.  Properly using the right equipment is the first step to a safer, more effective and more efficient workplace – and it will eliminate the most cited infraction of the standards set by OSHA and keep you one step closer to compliance.

More Companies Going Forklift-Free

An increasing number of companies, particularly in the manufacturing, warehousing and logistics industries, are moving toward a forklift-free environment. Safety concerns and maintenance costs are the primary factors driving this major change in material handling application.

According to a recent study by the Hyster Company, a major manufacturer of forklift trucks, only 6% of end-users know their real forklift maintenance costs and few have implemented programs to reduce those costs. Over the 20-year life of a forklift, 80% of the total costs are operating expenses. Ownership accounts for only 20% of a forklift’s total cost. The Hyster study estimates that American businesses waste more than $1 billion per year in unnecessary material handling operating costs.

Far more expensive are the human loss and liability costs directly tied to forklift injuries each year. Each year, nearly 100 U.S. workers are killed in forklift accidents and another 20,000 seriously injured. Forklift overturns cause 25% of forklift-related deaths. Medical expenses, insurance costs, workmen’s compensation and lost man-hours associated with forklift accidents cost American businesses millions of dollars each year.

According to John Neuman and Larry Tyler, writing in American Machinist, a forklift-free program can have multiple benefits, including:

  • reduced inventory,
  • improved material flow,
  • reduced line-side handling equipment,
  • reduced floor space,
  • increased cycle efficiency,
  • increased floor coordination,
  • increased stocking efficiency, and
  • decreased operating costs.

On the human side, a forklift-free environment improves investor, worker and public perception of a company’s attention to safety. It improves worker ergonomics, efficiency and production and decreases expensive lost man-hours, medical, insurance and liability costs.

Next time: Implementing a forklift-free program.